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2

Installation

2   

2   Installation

Installation

WARNING!

 

ELECTRIC SHOCK HAZARD

Disconnect the mains supply 

before working on the unit. DO 

NOT TOUCH PRESETS, SWITCHES 

AND JUMPERS! Always use the 

correct insulated adjustment 

tools.

2.1  Motor installation

•  Foot-mounted motors must be level and 

secure.

•  Ensure accurate alignment of the motor 

shaft and couplings.

•  Do not hammer pulleys or couplings 

onto the motor shaft.

•  Protect the motor from ingress of 

foreign matter during installation.

Earthing: 

Connect the motor to the system 

enclosure earth. 

2.2  Drive Installation

Requirements during installation and 

operation:
• 

Optimise the heatsink airflow.

•  Avoid vibration.
•  Protect the drive from pollutants.
•  Ambient operating temperature must be 

within -10ºC  and +40ºC. To comply with 

UL requirements, the temperature of the 

surrounding air must not exceed 50ºC.

POWER CABLING

: Use correctly rated 

cable: minimum 600 Vac, 2 x armature 

current

CONTROL SIGNALS

: The 1600i and 3200i 

have isolated control terminals and as such 

may be connected to other systems. Avoid 

running signal cables close to power cables.

SUPPLY

: Please ensure that the supply 

selection jumper on the drive matches the 

incoming supply. Failure to do this may 

result in permanent damage to the drive 

unit and will invalidate any warranty.

FUSING

: The drive MUST BE FUSED 

EXTERNALLY with semiconductor fuses that 

MUST be rated at 1.75 x armature current, 

and have an A

2

s rating lower than the I

2

value listed on page 16. 

Any warranty 

will be invalid if this fusing is incorrect.

1600i/3200i Fuse

Holder

Clearing I

2

t

8 A

CH00620A CP102071 259 A

2

s

16 A

CH00730A CP102053 259 A

2

s

32 A

CH00850A CP102054 770 A

2

s

48 A

CH00880A CP102054 2550 A

2

s

SUPPRESSION

: The drives have excellent 

noise immunity. However, installations 

involving electrical welding or RF induction 

heating may require further filters on the 

line and armature terminals. Contactor coils 

and sparking contacts may also require 

suppression. A 100 Ω resistor in series with 

a 0.1 µF capacitor is usually adequate in 

these situations. Refer to page 5 for 

EMC guidelines.

CAUTION!

 

EQUIPMENT DAMAGE HAZARD

 

Reversing systems: do not 

transpose the armature 

connections until the motor has 

stopped, otherwise damage will 

occur.

CAUTION!

 

EQUIPMENT DAMAGE HAZARD

 

For frequent stopping or jogging, 

it is not good practice to rely on 

switching the supply off and on 

to stop and start with the run 

contact permanently closed. 

This may result in an 

uncontrolled current pulse for 

one half mains cycle under 

certain conditions, e.g. main 

contact bounce. This could lead 

to undesired motor movement 

or device damage. 

In rapid start-stop systems, use 

a spare normally-open contact 

on the main supply contactor 

in series with T7 and any other 

RUN contacts.

Содержание 1600i

Страница 1: ...HG105272EN00 Issue 1 04 2021 World Class Design World Class Function 30 Years Expertise in Industrial Motor Control Product Manual DC MOTOR DRIVE 1600i 3200i...

Страница 2: ...s and operators understand the included WARNINGS CAUTIONS and NOTES which alert the user to safety issues COMPLY WITH WARNINGS AND CAUTIONS AT ALL TIMES Each of these carries a special meaning and sho...

Страница 3: ...IPMENT DAMAGE HAZARD We thoroughly test our products However before installation and start up inspect all equipment for transit damage loose parts packing materials etc Installation must observe the r...

Страница 4: ...d parameters that de ne the product s operation must be installed correctly before returning to use Failure to do so may create a hazard and risk of injury The packaging is in ammable and incorrect di...

Страница 5: ...le drives 4 2 5 Requirements for EMC compliance 5 2 6 Typical applications 6 2 7 Block diagram and terminal specifications 8 3 Commissioning 11 3 Commissioning 11 3 1 Initial settings without power 11...

Страница 6: ......

Страница 7: ...not be achieved Up to 150 of the preset maximum current for up to 30 seconds allowing for high short term torques during acceleration etc Independent control of either the current or speed loops by ex...

Страница 8: ...any warranty FUSING The drive MUST BE FUSED EXTERNALLY with semiconductor fuses that MUST be rated at 1 75 x armature current and have an A2 s rating lower than the I2 t value listed on page 16 Any wa...

Страница 9: ...th screw provided using a star washer to obtain optimum earth continuity Fixing bolts 1600i M5 x 35 mm 3200i M5 x 50 mm 150 mm 150 mm 140 mm 150 mm 85 mm fin 75 mm side view plan view ER 1600i airflow...

Страница 10: ...ensure that the noise emissions and immunity are optimised EN618003 specifies two alternative operating environments These are the Domestic 1st environment and Industrial 2nd environment There are no...

Страница 11: ...e screen earthed at the drive end only Minimise the length of screen stripped back and connect it to an analogue earth point 1 The motor cable must be screened or armoured with 360 degree screen termi...

Страница 12: ...rque S8 tac avf COM 68 24 67 IP 66 IP 65 TI 64 12 63 SS 62 12 61 COM 58 DO 57 SO 56 RO 55 IO 54 ZS 53 ST 52 24 51 Earth for protective class 1 code acw cw 10K RUN CONTACT MOTOR ARMATURE MOTOR FIELD AC...

Страница 13: ...peed speed demand ramp reset min speed COM quench o p current demand stall LOW HIGH SUPPLY SELECT stab max current 50 100 S1 S2 S3 S4 5K 5K S5 S6 6 torque S8 tac avf COM 68 24 67 IP 66 IP 65 TI 64 12...

Страница 14: ...OMP DEMAND DO 57 STAB LINK 50K 100K 470K 50 100 HOLD 100K S7 MAX SPEED SPEED TORQUE TD RAMP RAMP RESET RANGE S3 S4 5 P I AMP STALL TIMER DRIVE RUN LOGIC RECTIFIER MAX CURRENT CURRENT FEEDBACK SPEED OU...

Страница 15: ...INGS ACCORDING TO CSA voltage rating of relay terminals 10 11 12 must not exceed 30 Vac or 42 4 Vdc Figure 11 1600i Terminal specifications 68 Drive common 67 24 V output 25 mA maximum do not short 66...

Страница 16: ...CORDING TO CSA voltage rating of relay terminals 10 11 12 must not exceed 30 Vac or 42 4 Vdc Figure 12 3200i Terminal specifications Top terminals 68 Drive common 67 24 V output 25 mA maximum do not s...

Страница 17: ...0 V 1600i current ranges S1 S2 Min Max OFF OFF 0 A 4 A ON OFF 0 A 8 A OFF ON 0 A 12 A ON ON 0 A 16 A 3200i current ranges S1 S2 Min Max 8 16 32 48 OFF OFF 0 A 2 A 4 A 8 A 12 A ON OFF 0 A 4 A 8 A 16 A...

Страница 18: ...ty depending on load 10 IR COMP Speed droop on heavy loads may occur where armature voltage feedback is used Compensate for this by clockwise adjustment of the IR comp preset Excessive rotation may le...

Страница 19: ...25 50 50 100 100 200 200 400 OFF ON ON STALL 1 10 2 MIN 3 I P 4 COM 5 COM 6 AUX 7 RUN 8 COM 9 TACH 10 11 12 A1 A2 F2 F1 N L F2 F1 A1 A2 L2 N L S1 S2 MAXIMUM CURRENT RANGE Select between four maximum...

Страница 20: ...re intended for connection to Terminal 9 WARNING possible high voltage Note this voltage stop the motor and turn off the supply 2 Set the Tach Avf switch S8 to OFF left to disconnect Avf and then reco...

Страница 21: ...Motor slows down for anti clockwise rotation T1 becomes shorted to T2 6 Loose or intermittent tacho coupling causes instability or overspeeding make sure coupling is secure and non elastic 7 Incorrec...

Страница 22: ...mA OR 0 20 mA LOOP ALLOWS CURRENT LOOP SIGNAL INPUT FOR SPEED 5 V COMPLIANCE 50 STALL LEVEL ALLOWS LARGE PEAK CURRENTS 150 PEAK SUPPLY RANGES LV30 LV60 110 240 415 OVER FULL TEMP RANGE WITH OUTPUTS L...

Страница 23: ...Regulations 2005 Metal and plastic materials can be recycled however disposal of the printed circuit board requires compliance with all valid environmental control laws Products that must be recycled...

Страница 24: ...re obligation of Sprint Electric The warranty contained in the contract between the parties is the sole warranty of Sprint Electric Any statements contained herein do not create new warranties or modi...

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