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2-1. Display Malfunction Troubleshooting Table - C520U/C531U           

  

 

Malfunction 

Circumstance 

Inspection and Test Points 

Suggested 

Components 

Notes 

Cannot 
start unit 

The display is not 
lit; I pedal the 
bike; but the 
display still 
doesn’t light. 

1.  Inspect cable connections. 
2.  Inspect drive board fuse. 
3.  Inspect drive board power LED. 
4.  Inspect the alternator. 

1.  drive board 

fuse 

2. drive board 
3. alternator 

 

Cannot 
start unit 

When I don’t 
pedal the bike, the 
display does not 
light. 

1.  Inspect battery fuse on the drive board. 
2.  Measure battery voltage. Battery voltage should be 5.5V 

or more. 

3.  If battery voltage is under 5.5V, pedal the unit at over 50 

RPM to recharge the battery. 

4.  Replace the battery if voltage is under 2.0 and it won’t 

recharge. 

1.  battery fuse 

on the drive 
board 

2.  battery 

 

Display 
won’t 
operate 

I start pedaling 
the bike, but the 
display shows no 
reaction, and 
values don’t 
change. 

RPM signal didn’t enter the display IC. Inspect RPM signal. 
1. Inspect cable connections and the bridge board. 
2. Inspect the reed switch and magnet. 
3. Inspect the drive board CLK LED. 
4. Inspect the reed switch and its wire. 

1.  magnet 
2.  reed switch 

 

No 
resistance 

I pedal the bike 
and press 
resistance keys. 
Resistance values 
on the display 
change. But there 
is no resistance. 

1.  Inspect cable connections. 
2.  Inspect alternator startup. If alternator will not start unit, 

there will be no resistance. 

3.  Inspect the electro-magnet and its wires. 
4. Test whether the drive board emits voltage to the 
electro-magnet. 

1.  drive board 

 

 

 

2-1-1 

Содержание C531U

Страница 1: ...C520U C531U Repair Manual...

Страница 2: ...ard 1 6 1 C520U C531U Display Specifications 2 1 1 Display Malfunction Troubleshooting Table C520U C531U 2 1 2 Display Malfunction Troubleshooting Table C520U C531U Continued 3 1 1 Malfunction Unit wi...

Страница 3: ...1 1 Display Picture C520U C531U 1 1 1...

Страница 4: ...1 2 Component Placement C520U C531U Display 1 2 1 HR telemetry receiver board HTR board Display board...

Страница 5: ...1 2 Component Placement C520U C531U Lower Body 1 2 2 Electro magnet Drive board Flywheel with built in alternator Battery Reed switch...

Страница 6: ...1 3 Block Diagram C520U C531U Electronics 1 3 1 Display Board Drive Board Electro magnet Reed switch Battery HTR board HR receiver board Sensor L Sensor R Alternator Battery charger...

Страница 7: ...1 4 Wire Connections C520U C531U Display 1 4 1 To HTR contact plates left and right LED1 Display power supply To drive board To HTR board To HR receiver To display...

Страница 8: ...1 4 Wire Connections C520U C531U Drive Board 1 4 2 To display board To battery charger To reed switch To battery To electro magnet To alternator...

Страница 9: ...1 5 LED Indicators C520U C531U Display Board 1 5 1 Power Indicator LED1 Lit indicates there is incoming power...

Страница 10: ...2 Alternator fuse F1 Battery fuse F2 CLK Indicator LED flashes when pedals move Drive board power Lit indicates there is incoming power Battery charge Lit indicates there is incoming power to recharg...

Страница 11: ...switch Resistance LEVEL 1 LEVEL 20 Display method Segment array and numerical LEDs Main window Dot matrix Character window 65 HR TARGET Heart rate 80 HR TARGET WORKOUT LEVEL CALORIES TIME RPM DISTANC...

Страница 12: ...e the battery 4 Replace the battery if voltage is under 2 0 and it won t recharge 1 battery fuse on the drive board 2 battery Display won t operate I start pedaling the bike but the display shows no r...

Страница 13: ...Replace the HTR board 1 HTR board C531U Key malfunction display No key function or continual key function 1 Replace the display key switches 1 display keys Remote malfunction Press remote keys displa...

Страница 14: ...Inspect wire and bridge board connections 2 Inspect the alternator wires 3 Inspect wire connections and fuse F1 and power indicator LED on the drive board 4 Replace the drive board 5 Inspect the disp...

Страница 15: ...low Troubleshooting 1 Inspect all wire and bridge board connections 2 Inspect battery voltage Normal 5 5V or more 3 Inspect the drive board F2 fuse 4 If battery voltage is lower than 5 5V pedal at ov...

Страница 16: ...h and magnet 2 Wires are not connected Troubleshooting 1 Inspect reed switch and magnet 2 Inspect all cable connections 3 Inspect the drive board CLK indicator 4 Pedal at one rotation per second Displ...

Страница 17: ...ct whether RPM value appears when one pedals If not inspect the reed switch wires 3 Inspect whether alternator can start unit 4 Inspect drive board fuse Inspect whether the drive board emits voltage t...

Страница 18: ...ssible causes 1 There is an electrical short in the cables 2 Drive board components have an electrical short Troubleshooting 1 Inspect all cable connections Inspect cables for damage 2 Inspect drive b...

Страница 19: ...transmitter batteries 2 Heart rate receiver board malfunction 3 Environmental interference possibly from lights or speakers Troubleshooting 1 Replace the heart rate transmit ter strap or its batterie...

Страница 20: ...nections 2 Inspect bridge board HTR wires 3 Inspect HTR contact wires 4 Inspect HTR board indicators 5 Replace the HTR board 3 7 1 Display board HTR board SENSOR L SENSOR R HTR board indicator LEDs LE...

Страница 21: ...Schedule C531U C520U Item Inspect and maintain Daily Weekly Monthly 1 Wipe clean unit exterior 2 Level unit 3 Inspect screws 4 Inspect pedals for noise 5 Inspect seat height adjustment 6 Inspect seat...

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