Spirax Sarco TD62LM Скачать руководство пользователя страница 2

IM-P015-04-EN-ISS2 

CMGT

2

Safe operation of these products can only be guaranteed if they are properly installed, 

commissioned, used and maintained by qualified personnel (see Section 1.11) in compliance 

with the operating instructions. General installation and safety instructions for pipeline and plant 

construction, as well as the proper use of tools and safety equipment must also be complied with.

1.1 Intended use

Referring to the Installation and Maintenance Instructions, name-plate and Technical Information 

Sheet, check that the product is suitable for the intended use/application. These products comply 

with the requirements of the Pressure Equipment Directive (PED) and all fall within category 'SEP'. 

It should be noted that products within this category are required by the Directive not to carry 
the 

 mark.

i)  These products have been specifically designed for use on steam, air or condensate/water, 

which is in Group 2 of the above mentioned Pressure Equipment Directive. The products’ use 

on other fluids may be possible but, if this is contemplated, Spirax Sarco should be contacted 

to confirm the suitability of the product for the application being considered.

ii)  Check material suitability, pressure and temperature and their maximum and minimum values. 

If the maximum operating limits of the product are lower than those of the system in which it 

is being fitted, or if malfunction of the product could result in a dangerous overpressure or 

overtemperature occurrence, ensure a safety device is included in the system to prevent such 

over-limit situations.

iii)  Determine the correct installation situation and direction of fluid flow.
iv)  Spirax Sarco products are not intended to withstand external stresses that may be induced 

by any system to which they are fitted. It is the responsibility of the installer to consider these 

stresses and take adequate precautions to minimise them.

v)  Remove protection covers from all connections and protective film from all name-plates, where 

appropriate, before installation on steam or other high temperature applications.

1.2 Access

Ensure safe access and if necessary a safe working platform (suitably guarded) before attempting 

to work on the product. Arrange suitable lifting gear if required.

1.3 Lighting

Ensure adequate lighting, particularly where detailed or intricate work is required.

1.4 Hazardous liquids or gases in the pipeline

Consider what is in the pipeline or what may have been in the pipeline at some previous time. 

Consider: flammable materials, substances hazardous to health, extremes of temperature.

1.5 Hazardous environment around the product

Consider: explosion risk areas, lack of oxygen (e.g. tanks, pits), dangerous gases, extremes of 

temperature, hot surfaces, fire hazard (e.g. during welding), excessive noise, moving machinery.

1. Safety information

Содержание TD62LM

Страница 1: ...n 3 Installation 4 Commissioning 5 Operation 6 Maintenance 7 Spare parts Copyright 2018 Printed in GB 0686550 5 TD62LM and TD62M Thermodynamic Steam Traps with Replaceable Seats Installation and Maintenance Instructions IM P015 04 EN ISS2 CMGT PREVIOUS REFERENCE NO IM P068 58 ...

Страница 2: ...duct are lower than those of the system in which it is being fitted or if malfunction of the product could result in a dangerous overpressure or overtemperature occurrence ensure a safety device is included in the system to prevent such over limit situations iii Determine the correct installation situation and direction of fluid flow iv Spirax Sarco products are not intended to withstand external ...

Страница 3: ... or be supervised by a suitably competent person Installation and operating personnel should be trained in the correct use of the product according to the Installation and Maintenance Instructions Where a formal permit to work system is in force it must be complied with Where there is no such system it is recommended that a responsible person should know what work is going on and where necessary a...

Страница 4: ...osal providing due care is taken 1 17 Returning products Customers and stockists are reminded that under EC Health Safety and Environment Law when returning products to Spirax Sarco they must provide information on any hazards and the precautions to be taken due to contamination residues or mechanical damage which may present a health safety or environmental risk This information must be provided ...

Страница 5: ...fice TD62M with standard orifice Standards This product fully complies with the requirement of the Pressure Equipment Directive PED Certification This product is available with certification to EN 10204 3 1 Note All certification inspection requirements must be stated at the time of order placement Note For additional information see the following Technical Information Sheets TI P068 08 screwed an...

Страница 6: ...ccur A B Flanged to ASME ANSI B 16 5 Class 600 A C Flanged to JIS KS 40 A D Flanged to ASME ANSI B 16 5 Class 300 Pressure bar g Temperature C B D ASTM flanged A Temperature C EN flanged Pressure bar g Temperature C Pressure bar g Steam saturation curve Screwed and socket weld Steam saturation curve Pressure psi g Temperature F Pressure psi g Temperature F Pressure psi g Temperature F C Steam satu...

Страница 7: ...ld 0 C 32 F EN 10 C 14 F ASTM 0 C 32 F PMO Maximum operating pressure for steam service 62 bar g 482 C 899 psi g 899 F TMO Maximum operating temperature 525 C 42 7 bar g 977 F 619 psi g Minimum operating temperature TD62LM 0 C 32 F TD62M 0 C 32 F PMOB Maximum operating backpressure TD62LM 50 of upstream pressure TD62M 80 of upstream pressure Minimum operating pressure Note These figures relate to ...

Страница 8: ...affected Note When a socket weld trap is being installed the welding should be carried out to an approved procedure of a recognised standard 3 5 Observe the flow direction markings on the trap body Stop valves should be installed so as to permit the isolation of the trap from both supply and return line pressure If the trap discharges to atmosphere the discharge should be directed to a safe place ...

Страница 9: ...allation Steam main Stop valve Stop valve TD62LM or TD62M Dirt leg Drain valve Strainer To drain or return To drain Alternative layout Suggested drop leg if the TD62LM or TD62M is located more than 2 m 6 ft away from the main drop leg Stop valve ...

Страница 10: ...After the trap has been in service at normal operating pressure and temperature for 24 hours it is essential that the cover nuts are retightened see Table 1 page 14 for the recommended tightening torques This will ensure the correct compression of the gasket under service conditions The TD62LM and TD62M are thermodynamic steam traps which use a disc to control the release of condensate and to trap...

Страница 11: ...tallation Steam main Stop valve Stop valve TD62LM or TD62M Dirt leg Drain valve Strainer To drain or return To drain Alternative layout Suggested drop leg if the TD62LM or TD62M is located more than 2 m 6 ft away from the main drop leg Stop valve ...

Страница 12: ... the trap body Ensure that the gasket contact surface in the body is clean and fit new seat gaskets 13 14 Fit the new seat unit 7 ensuring that the location ferrule 15 is firmly located in the body Fit the new cover gasket 10 and fit a new disc 6 Ensure that the disc is fitted with the grooves facing the seat Replace the top cover 2 ensuring the cover gasket remains in place Replace the 4 nuts 9 T...

Страница 13: ...IM P015 04 EN ISS2 CMGT 13 Fig 5 Screwed and socket weld Fig 6 Flanged 9 6 12 4 8 10 5 3 5 9 14 8 8A 10 6 4 9 10 7 15 13 2 11 7 15 13 14 3 2 11 ...

Страница 14: ...sket faces are perfectly clean The cover nuts 9 should be tightened to the recommended torque in a diagonally opposite sequence see Table 1 After 24 hours in service the cover nuts should be checked for tightness Note The use of a thread lubricant is recommended 6 3 How to replace the cover studs Screwed and socket weld connections Figure 7 After removing old cover studs 8 fit new cover studs unti...

Страница 15: ...IM P015 04 EN ISS2 CMGT 15 Fig 7 Screwed and socket weld Fig 8 Flanged 9 6 12 4 8 10 5 3 5 9 14 8 8A 10 6 4 9 10 7 15 13 2 11 7 15 13 14 3 2 11 ...

Страница 16: ...13 14 Strainer cap gasket 3 off 0686584 12 Flanged ASTM body Description Spirax Sarco stock No Item No Insulating cover 0685685 5 Set of cover studs and nuts set of 8 0685687 8 8A 9 Seat and disc assembly TD62LM 0686581 6 7 10 13 14 15 TD62M 0686580 6 7 10 13 14 15 Strainer screen 0685682 4 Set of gaskets packet of 3 sets 0686583 10 13 14 Cover gasket 3 off 0686585 10 Note There are 2 sets of 4 st...

Страница 17: ...IM P015 04 EN ISS2 CMGT 17 Fig 9 Screwed and socket weld 5 9 14 8 8A 10 6 4 9 10 7 15 13 Fig 10 Flanged 9 6 12 4 8 10 5 3 7 15 14 13 B B B B T T T T T Top B Bottom ...

Страница 18: ...lating cover 0685685 5 Set of cover studs and nuts set of 8 0685688 8 8A 9 Seat and disc assembly TD62LM 0686581 6 7 10 13 14 15 TD62M 0686580 6 7 10 13 14 15 Strainer screen 0685682 4 Set of gaskets packet of 3 sets 0686583 10 13 14 Cover gasket 3 off 0686585 10 Note There are 2 sets of 4 studs which make up the cover stud and nut set They are marked T for top studs and B for bottom studs see Fig...

Страница 19: ...IM P015 04 EN ISS2 CMGT 19 Fig 12 Screwed and socket weld Fig 13 Flanged 5 9 14 8 8A 10 6 4 9 10 7 15 13 9 6 12 4 8 10 5 3 7 15 14 13 B B B B T T T T T Top B Bottom ...

Страница 20: ...IM P015 04 EN ISS2 CMGT 20 ...

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