Spirax Sarco TD120 Скачать руководство пользователя страница 3

IM-P150-07 

 ST Issue 4

3

1.2  Access

Ensure  safe  access  and  if  necessary  a  safe  working  platform  (suitably  guarded) 
before attempting to work on the product. Arrange suitable lifting gear if required.

1.3  Lighting

Ensure  adequate  lighting,  particularly  where  detailed  or  intricate  work  is  required.

1.4  Hazardous liquids or gases in the pipeline

Consider  what  is  in  the  pipeline  or  what  may  have  been  in  the  pipeline  at  some 
previous  time.  Consider:  flammable  materials,  substances  hazardous  to  health, 
extremes  of  temperature.

1.5  Hazardous environment around the product

Consider:  explosion  risk  areas,  lack  of  oxygen  (e.g.  tanks,  pits),  dangerous  gases, 
extremes  of  temperature,  hot  surfaces,  fire  hazard  (e.g.  during  welding),  excessive 
noise, moving machinery.

1.6  The system

Consider the effect on the complete system of the work proposed. Will any proposed 
action  (e.g.  closing  isolation  valves,  electrical  isolation)  put  any  other  part  of  the 
system  or  any  personnel  at  risk? 
Dangers  might  include  isolation  of  vents  or  protective  devices  or  the  rendering 
ineffective  of  controls  or  alarms.  Ensure  isolation  valves  are  turned  on  and  off  in  a 
gradual  way  to  avoid  system  shocks.

1.7  Pressure systems 

Ensure  that  any  pressure  is  isolated  and  safely  vented  to  atmospheric  pressure. 
Consider  double  isolation  (double  block  and  bleed)  and  the  locking  or  labelling  of 
closed  valves.  Do  not  assume  that  the  system  has  depressurised  even  when  the 
pressure  gauge  indicates  zero.

1.8  Temperature

Allow  time  for  temperature  to  normalise  after  isolation  to  avoid  danger  of  burns.

1.9  Tools and consumables

Before  starting  work  ensure  that  you  have  suitable  tools  and /or  consumables 
available.  Use  only  genuine  Spirax  Sarco  replacement  parts.

1.10  Protective clothing

Consider  whether  you  and /or  others  in  the  vicinity  require  any  protective  clothing 
to  protect  against  the  hazards  of,  for  example,  chemicals,  high/low  temperature, 
radiation,  noise,  falling  objects,  and  dangers  to  eyes  and  face.

1.11  Permits to work

All  work  must  be  carried  out  or  be  supervised  by  a  suitably  competent  person.
Installation  and  operating  personnel  should  be  trained  in  the  correct  use  of  the 
product  according  to  the  Installation  and  Maintenance  Instructions.
Where  a  formal  'permit  to  work'  system  is  in  force  it  must  be  complied  with.  Where 
there  is  no  such  system,  it  is  recommended  that  a  responsible  person  should  know 
what  work  is  going  on  and,  where  necessary,  arrange  to  have  an  assistant  whose 
primary responsibility is safety.
Post 'warning notices' if necessary.

Содержание TD120

Страница 1: ...ic Steam Trap Installation and Maintenance Instructions IM P150 07 ST Issue 4 1500050 4 1 Safety information 2 General product information 3 Installation 4 Commissioning 5 Operation 6 Maintenance 7 Spare parts Printed in the UK Copyright 2007 ...

Страница 2: ...fically designed for use on steam air or condensate water which is in Group 2 of the above mentioned Pressure Equipment Directive The products use on other fluids may be possible but if this is contemplated Spirax Sarco should be contacted to confirm the suitability of the product for the application being considered ii Check material suitability pressure and temperature and their maximum and minimu...

Страница 3: ...hocks 1 7 Pressure systems Ensure that any pressure is isolated and safely vented to atmospheric pressure Consider double isolation double block and bleed and the locking or labelling of closed valves Do not assume that the system has depressurised even when the pressure gauge indicates zero 1 8 Temperature Allow time for temperature to normalise after isolation to avoid danger of burns 1 9 Tools ...

Страница 4: ...e product from an installation refer to Maintenance instructions 1 14 Freezing Provision must be made to protect products which are not self draining against frost damage in environments where they may be exposed to temperatures below freezing point 1 15 Disposal Unless otherwise stated in the Installation and Maintenance Instructions this product is recyclable and no ecological hazard is anticipa...

Страница 5: ... 23 EC Certification This product is available with certification to EN 10204 3 2 Note All certification inspection requirements must be stated at the time of order placement Note For additional information see Technical Information Sheet TI P150 01 2 2 Sizes and pipe connections and 1 Butt weld ends to suit Schedule 160 pipe and 1 Socket weld ends to ANSI B 16 11 Class 6000 DN15 and DN25 standard...

Страница 6: ...bar g 522 C 3626 psi g 972 F TMA Maximum allowable temperature 550 C 153 bar g 1022 F 2220 psi g Minimum allowable temperature 29 C 20 F PMO Maximum operating pressure 250 bar g 3626 psi g for saturated steam service TMO Maximum operating temperature 550 C 153 bar g 1022 F 2220 psi g Minimum operating temperature 0 C 32 F Note For lower operating temperatures consult Spirax Sarco PMOB Maximum oper...

Страница 7: ... leg preceding the trap Access for removal of the integral strainer screen should also be provided 3 5 Suitable isolation valves must be installed to allow for safe maintenance and trap replacement Where the trap discharges into a closed return system a non return valve should be fitted downstream to prevent flow 3 6 Always open isolation valves slowly until normal operating conditions are achieved ...

Страница 8: ...ference to venting air Initial start up can take several hours or days to bring the system to normal operating pressure and temperature Even if the trap has replaced another trap while the main system has remained running it may still be necessary to vent air from the drop leg If the trap is some distance from stop valve A Figure 2 it could be possible to air lock the pipework between valve A and ...

Страница 9: ...Stop valve A Stop valve B TD120 Strainer Optional Dirt pocket dirt leg To drain or return To drain or return Fig 2 Typical installation Alternative layout Suggested drop leg if the TD120 is located more than 2 m 6 away from the main drop leg To drain ...

Страница 10: ...ng torques see Table 1 After 24 hours in service and when reassembling the nuts should be tightened in a diagonally opposite sequence Open the isolation valves slowly until normal operating conditions are achieved Check for leaks 6 2 How to clean or replace the strainer Access to the strainer screen can be obtained by undoing the nuts 8 and removing the bottom cover Remove the strainer screen 4 Fi...

Страница 11: ...IM P150 07 ST Issue 4 11 Table 1 Recommended tightening torques or Item Part N m lbf ft mm 4 22 A F 25 35 18 26 8 Nut 23 A F M16 160 180 118 132 8 Stud M16 85 90 62 5 66 8 2 6 7 7 4 8 Fig 3 ...

Страница 12: ... Set of internals 2 7 2 off 4 Strainer screen 4 7 Set of cover gaskets 7 2 off Set of cover studs and nuts 8 8 off 9 How to order spares Always order spares by using the description given in the column headed Available spares and state the size and type of trap Example 1 Strainer screen for a Spirax Sarco DN15 TD120 thermodynamic steam trap Fig 3 8 8 4 7 2 7 8 8 ...

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