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IM-P102-04 

CTLS Issue 7

3

Safe operation of these units can only be guaranteed if they are properly installed, commissioned 

and maintained by a qualified person (see Section 1.11 of the attached Supplementary Safety 

Information) in compliance with the operating instructions. General installation and safety 

instructions for pipeline and plant construction, as well as the proper use of tools and safety 

equipment must also be complied with.

Warning

The body gasket contains a thin stainless steel support ring which may cause physical injury if 

not handled and disposed of carefully.

1.1 Intended use

Referring to the Installation and Maintenance Instructions, name-plate and Technical Information 

sheet, check that the product is suitable for the intended use/application. 

The products listed below fully comply with the requirements of the Pressure Equipment 
Directive (PED) and carry the 

 mark when so required. 

The products fall within the following Pressure Equipment Directive categories:

Product

Group 1 

Gases

Group 2

Gases

Group 1

Liquids

Group 2

Liquids

37D and 37DE

-

2

-

SEP

i) The products have been specifically designed for use on steam, air and water/condensate which 

are in Group 2 of the above mentioned Pressure Equipment Directive. The products’ use on 

other fluids may be possible but, if this is contemplated, Spirax Sarco should be contacted to 

confirm the suitability of the product for the application being considered.

ii) Check material suitability, pressure and temperature and their maximum and minimum values. 

If the maximum operating limits of the product are lower than those of the system in which it 

is being fitted, or if malfunction of the product could result in a dangerous overpressure or 

overtemperature occurrence, ensure a safety device is included in the system to prevent such 

over-limit situations.

iii) Determine the correct installation situation and direction of fluid flow. 

iv) Spirax Sarco products are not intended to withstand external stresses that may be induced 

by any system to which they are fitted. It is the responsibility of the installer to consider these 

stresses and take adequate precautions to minimise them.

v) Remove protection covers from all connections and protective film from all name-plates, where 

appropriate, before installation on steam or other high temperature applications.

1.2 Access

Ensure safe access and if necessary a safe working platform (suitably guarded) before attempting 

to work on the product. Arrange suitable lifting gear if required.

1.3 Lighting

Ensure adequate lighting, particularly where detailed or intricate work is required.

1. Safety information

Содержание 37D

Страница 1: ...Safety information 2 Installation 3 Start up 4 Maintenance 5 Spare parts 6 Fault finding Copyright 2018 Printed in GB 1020026 7 37D and 37DE Temperature Controls Installation and Maintenance Instructi...

Страница 2: ...IM P102 04 CTLS Issue 7 2...

Страница 3: ...Pressure Equipment Directive The products use on other fluids may be possible but if this is contemplated Spirax Sarco should be contacted to confirm the suitability of the product for the applicatio...

Страница 4: ...void danger of burns 1 9 Tools and consumables Before starting work ensure that you have suitable tools and or consumables available Use only genuine Spirax Sarco replacement parts 1 10 Protective clo...

Страница 5: ...onments where they may be exposed to temperatures below freezing point 1 15 Disposal These products are recyclable No ecological hazard is anticipated with the disposal of these products providing due...

Страница 6: ...anged to open the valve when the coil is energised so that whatever switching device is used it must be arranged to break the current to close the main valve In this way the unit will always fail safe...

Страница 7: ...IM P102 04 CTLS Issue 7 7 Temperature control unit Control head securing screws Solenoid valve 37DE 37D Fig 1...

Страница 8: ...be of the fullway type 2 6 Removal of condensate Ensure that the pipework is adequately drained so that the valve is supplied with dry steam The ideal arrangement is to fit a separator in the steam s...

Страница 9: ...way valve Strainer with blowdown cock Strainer Strainer Separator Strainer with blowdown cock Fig 2 Alternative installation fitted with a separator Steam trap Steam trap Sight glass Sight glass Fullw...

Страница 10: ...ion nipple U until the O ring V seats in the union nipple as shown in Fig 4 and screw home the gland nut W to compress the O ring The gland nut needs to be little more than finger tight Do not overtig...

Страница 11: ...to control from room temperature the plain bulb Fig 3 is used and a bracket and protective shield is provided Fig 7 It is essential that the sensor be fitted in such a position that it can sense the...

Страница 12: ...he normal way allow 30 minutes for it to settle down then check the temperature against a reliable thermometer this check reading should be taken as close to the control point as possible to ensure th...

Страница 13: ...for a complete overhaul and ideally this should be carried out with the valve removed from the line The parts that may require replacing or refurbishing are listed below Main valve seat and valve hea...

Страница 14: ...control system may be strained 1 Undo the three screws and lift of the adjustment head 2 Unscrew the packless gland housing 21 mm A F and remove with the push rod assembly and return spring 3 Unscrew...

Страница 15: ...push rod assembly with return spring and replace the packless gland housing tighten to 40 N m 30 lbf ft 15 Refit the adjustment head Bring the valve back into commission by following as many steps as...

Страница 16: ...Remove the pilot valve housing complete with the adjustment head 19 Remove the screen and clean 20 Ensure the gasket faces are clean 21 Check that the main valve return spring is in position 22 Fit a...

Страница 17: ...ean 30 Replace the diaphragm plate and push rod assembly and loosely fit the lower diaphragm chamber on two bolts either side of the union connection to locate spigot in recess 31 Bring the two new di...

Страница 18: ...screen and clean 38 Remove the main valve spring and the main valve head 39 Remove the main valve seat Examine the faces of the main valve head and seat If they are only slightly worn both the main v...

Страница 19: ...nuts and pull away 42 Undo the M12 nuts and bolts 43 Drop away the lower diaphragm chamber the two diaphragms diaphragm plate and the push rod assembly 44 Refit the push rod assembly 45 Refit the mai...

Страница 20: ...refit the M12 nuts and bolts Progressively and evenly tighten to a torque of 75 N m 52 Retighten the long union nut to ensure a steam tight seal 53 Ensure the gasket faces are clean 54 Refit the main...

Страница 21: ...h a replacement thermostatic system it may be found that the points cannot be moved far enough to reach the desired reading on the scale when the medium around the bulb is at the correct temperature I...

Страница 22: ...are now accessible for cleaning replacement Replace worn or damaged parts with a complete Spare parts kit item W for best results 70 Reassemble in reverse order paying careful attention to the explode...

Страница 23: ...f a b c d e Main diaphragm a a a b a a a b b c c Pilot valve assembly a a a a a a a a a a a Pilot valve packless gland set a a a a a a a a a a a Main valve assembly a b c d a b c d e f g Internal stra...

Страница 24: ...les of 2 m up to a maximum of 14 m at extra cost O ring for sensor bulb adaptor 3 pieces U Control pipe assembly P Gasket set 3 off R Set of pilot valve housing securing stud and nuts set of 4 S Set o...

Страница 25: ...s connector If the latter is removed for any reason it is essential that the split pin is retained and refitted Pilot valve packless gland set Solenoid valve assembly Pilot valve assembly Pilot valve...

Страница 26: ...t the valve is not closing properly this could be caused by one of the following Control orifice is blocked For access remove pipe assembly and clear orifice with fine wire Do not use a drill or any o...

Страница 27: ...steam is turned on and that the strainers are clean 6 4 3 Pipe assembly blocked Remove by uncoupling unions and blow through to clear obstruction 6 4 4 Diaphragm fractured 6 5 Pilot valve packless gl...

Страница 28: ...IM P102 04 CTLS Issue 7 28...

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