55 Operations Manual
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Wall Extruder (Frame Nailer Gen IV and Tables)
11.1.9
Dry Air Supply
For best results, clean dry air is essential. A drain valve is provided on the air reservoir and this
should be opened weekly to drain any condensation; or when moisture is seen in the reservoir prior
to commencing work.
11.1.10
Air Supply
Air pressure should be maintained at 600-800 kPa; this can be checked at the filter regulator located
on the rear of the Wall Extruder (see Figure 5). Take measures to ensure air quality; such as by
installing an aftercooler, air dryer, or water separator. Do not use compressed air that contains
chemicals; synthetic oils, including organic solvents; or salt or corrosive gases, etc., as it can cause
either damage or a malfunction. If synthetic oil is used for the compressor oil, depending on the type
of synthetic oil used, or on the conditions of use, there may be adverse effects on the resin of the
pneumatic equipment or on the seals if the oil is flowed out to the outlet side; so, the mounting of a
main line filter is recommended.
11.1.11
Check Filter/Regulator
Periodically check the filter and regulator for any cracks or damage. If condensation in the drain
bowl is not emptied on a regular basis, the bowl will overflow and allow the condensation to enter
the compressed air lines. Water can cause malfunction of pneumatic equipment. The filter and
regulator are located on the rear of the Wall Extruder. See Figure 5 for regulator parts
Also, be sure to check the pneumatic lines at the same time for possible kinks, air leaks, or other
damage.
11.1.12
Nog Trolley Assemblies
The nog trolley assemblies should move easily along the main beam when adjusting and should not
move when locked. The nog trolley assemblies should be generally maintained every month to:
-
Check on the condition of the guide wheel assemblies
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Check on the condition of the locking mechanisms
-
Ensure all plates are still square.
All assembly components should also be checked to ensure there is no damage or wear that will
affect the performance of the assemblies. Ensure that there are no loose, damaged, or missing
bolts, and replace or tighten as necessary.
Do not use the Wall Extruder if any of the assemblies are not adjusting correctly and/or still allow
movement when locked; if the Trolley clamp switch and/or the Trolley clamp are not activating
correctly; or if any timber added does not fit onto an assembly/does not sit square; and if any of the
above cannot be fixed by general maintenance.
11.1.13
Carriage Assemblies
The floating carriage should move easily along the beam before the carriage clamp is applied.
Once the carriage clamp is applied, the carriage should not be able to move freely along the beam.
Once the Rack Ram clamp has been activated before the firing sequence, the timber frame should be
held at the correct height and there should be no movement of the floating carriage assembly.
Both carriage assemblies should be generally maintained every month to:
-
Check on the condition of the guide wheel assemblies
-
Check on the condition of the locking mechanisms
-
Ensure all plates and guides are still square
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