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ISO 9001:2015 Registered

Manual 103-0003

Assembly and Maintenance Instruction Manual

Effective October 2022

Promise to Perform Industries, Inc.

PF SERIES GANTRY CRANE

Содержание PF Series

Страница 1: ...ISO 9001 2015 Registered Manual 103 0003 Assembly and Maintenance Instruction Manual Effective October 2022 Promise to Perform Industries Inc PF SERIES GANTRY CRANE ...

Страница 2: ...he separate Power Drive instruction manual 6 Motorized trolley travel is permissible for PF Series and T Series Gantry Cranes 7 Each component and system must be employed and maintained in accordance with all OSHA and ANSI standards 8 Use a hoist with the same or lower capacity rating as the gantry crane Do not lift more than the rated crane capacity 9 The rated capacity is displayed on a label on...

Страница 3: ... of others to generate a risk assessment of wind conditions and part stability and to generate a lifting plan that accounts for the sail effect of the part being lifted and the length of the cable the part is suspended on Notify Spanco if the system will be subjected to constant buffeting winds 28 Although Spanco may provide components that are intended for service in a specific environment it is ...

Страница 4: ...D TRAINING This system is intended to be used by people who are trained in its correct application and use It is the responsibility of the users and the users management to ensure that they are familiar with OSHA law and these instructions and that they are trained in the correct use and care of this equipment Authorized users must also be aware of the operating characteristics application limits ...

Страница 5: ...ing the Caster Assemblies to the Leg Assemblies 4 5 6 Attaching the Leg Connection Plates 5 7 Attaching the Brace Tubes 6 7 8 Attaching the Leg Assemblies to the Beam 7 8 FINAL ASSEMBLY 8 OPTIONAL ACCESSORIES 8 1 V Groove Track 8 9 2 Power Drive 10 3 Clamp On Tagline 10 11 MAINTENANCE 12 LOAD TEST 12 DESIGN AND SERVICE FACTORS 12 DISASSEMBLY 13 1 Removing the Leg Assemblies 13 2 Removing the Brace...

Страница 6: ...p to 1 1 8 inch k A spacious level area for assembly e g parking lot l PF SERIES ASSEMBLY SHEET 1 OF 2 hereafter referred to as PF Series Gantry Crane Assembly Drawing included as a separate document m PF SERIES ASSEMBLY SHEET 2 OF 2 hereafter referred to as PF Series Gantry Crane Label Placement Drawing included as a separate document 2 Inventory a Open all bundles and confirm that all components...

Страница 7: ... c Using a 3 4 inch wrench and 3 4 inch socket and ratchet unbolt the caster stud and remove the nut bolt washer and caster NOTE If the spacers fall out of the caster reinsert them into the caster holes d With the top of the brake shoe facing towards the caster assembly insert the guide pin on the brake shoe into the brake slot on the caster assembly e Using a screwdriver slightly bend the brake s...

Страница 8: ...elow ITEM DESCRIPTION 1 Beam 2 Right Leg Assembly 3 Left Leg Assembly 4 Upper Brace Tube 5 Lower Brace Tube 6 Leg Connection Plate 8 Caster 1 6 3 2 4 5 8 3 2 a Lay each right leg assembly 2 in the Building Materials Description and left leg assembly 3 in the Building Materials Description on the ground b Per Detail A position the caster assembly under the leg s base plate where the inner and outer...

Страница 9: ...insertion easier c Per Detail D align one leg connection plate 6 with the four holes on the outer facing plates at the top of the leg assemblies Attach the leg connection plate 6 with four sets of bolts 19 lock washers 20 and hex nuts 21 Securely tighten all nuts Attach a second leg connection plate 6 the same way to the inside facing plates at the top of the leg assemblies Detail D Beam and Leg C...

Страница 10: ...ix inch or larger wood blocks under each outer leg between the tops of the legs the lug for the upper brace tube 4 in Building Materials Description and the casters 8 b Per Detail A attach the lower brace tube 5 to the lower brace tube lug at the base of each leg assembly 2 and 3 using two bolts 12 lock washers 13 and hex nuts 14 for each end of the lower brace tube Securely tighten the nuts Detai...

Страница 11: ...re the beam is properly balanced and safely secured before lifting to full height d Raise the beam into the air and install the trolley and hoist according to the manufacturer s recommendations onto the lower flange of the beam and secure it in the middle of the span NOTE The register plates are welded to the bottom flange of the beam on both sides so the trolley must be separated to be installed ...

Страница 12: ...s three used in the example d Set one end stop at point A and measure along the runway track nine feet from point A to point B With point B as a center and 15 feet as a radius draw a circular arc on the floor With point A as a center and 12 feet as a radius draw a circular arc on the floor intersecting the other arc at point C A line running through points A and C is perpendicular or square with t...

Страница 13: ...TOLERANCE FOR V GROOVE TRACK Span 2 Runway Straightness Elevation A 3 16 in any support span C 1 4 in any support span D 1 4 in any support span Rail to Rail Elevation E 1 4 between adjacent rails Nom Span L Max Span L A Min Span L A Nom Tread Line E E C C D D End Stops A 9 Runway Track B C 12 15 Runway Track ...

Страница 14: ... the full length of the track or operating area several times to ensure it tracks properly and clears all obstructions If any problems occur while tracking ensure the legs are plumb Adjust shims to plumb the legs as needed 3 Tagline Assembly Spanco clamp on tagline assemblies are designed for universal installation Clamp on tagline assemblies include universal weldments applicable hardware tagline...

Страница 15: ...ment 2 8 3 8 Inch Threaded Rod 2 9 3 8 Inch Hex Nut 8 10 3 8 Inch Flat Washer 6 11 Arm Plate 1 12 1 4 Inch Lock Washer 2 13 1 4 Inch Hex Head Bolt 2 14 1 4 Inch Hex Nut 2 Note Only one end of the beam is shown Total quantities are doubled approx 10 inches approx 10 inches NOTE Position the Arm Plate so that the tagline is approximately 10 inches from the face of the beam Figure 1 Figure 3 1 2 3 4 ...

Страница 16: ...der the direction of a qualified technical person must perform a load test at 125 percent of the rated capacity using certified test weights See CMAA 78 for periodic load testing requirements Under no conditions shall the rated capacity be exceeded during regular use or during annual or semi annual load tests DESIGN FACTOR Nameplate capacities represent the rated load on the hoist hook The load ra...

Страница 17: ...ifting d Attach the other end of the lifting strap s to your lifting equipment fork truck s or overhead crane s to hoist the beam 1 into the air NOTE Follow all applicable rigging and lifting requirements as determined by the size and weight of the gantry crane The beam may become unbalanced when one leg is removed Plan rigging and support accordingly e Use a man lift to allow a worker to reach th...

Страница 18: ... Leg Assembly 4 Upper Brace Tube 15 Hex Bolt Long 16 Lock Washer 17 Hex Nut 15 16 17 2 4 ITEM DESCRIPTION 2 Right Leg Assembly 4 Upper Brace Tube 5 Lower Brace Tube 8 Caster 12 Hex Bolt Long 13 Lock Washer 14 Hex Nut 2 12 13 14 5 8 2 Removing the Brace Tubes Refer to PF Series Gantry Crane Assembly Drawing for Steps A Through C a With the leg supported on six inch by six inch or larger wood blocks...

Страница 19: ...d ITEM DESCRIPTION 1 Beam 2 Right Leg Assembly 3 Left Leg Assembly 6 Leg Connection Plate 19 Hex Bolt Short 20 Lock Washer 21 Hex Nut 2 6 3 19 20 21 1 Notes 3 Removing the Leg Connection Plates Refer to PF Series Gantry Crane Assembly Drawing for Steps A Through C a Remove all eight hex nuts 21 lock washers 20 and bolts 19 from the leg connection plates 6 and the right and left leg assemblies 2 an...

Страница 20: ...all four legs and on label A inside the outlined area Label 53 0003 D should be placed on each of the four legs Label 53 0589 E should be placed on each of the four legs at eye level approximately 62 inches from the ground You must read and understand the manual before you assemble operate or disassemble this equipment Failure to do so may result in serious injury or death To download a replacemen...

Страница 21: ...ds for cracks 5 Check system components for corrosion 6 Check system components for bent or damaged areas 7 Visually check all bolted assemblies for proper connections and properly secured bolts and nuts Caster Inspection 1 Inspect casters for visible signs of damage or excessive wear 2 Check each caster unit for potentially concealed damage 3 Visually check that all caster studs are present and t...

Страница 22: ...rify that the hoist can traverse the entire length of the beam without snags 9 Inspect the hoist per the manufacturer s instructions 10 Check the entire system for loose components 11 Check that all wheel studs if supplied are torqued to the value shown in the system manual Note that 1 2 inch wheel studs have a different torque value than other 1 2 inch bolts 12 Check motorization components if su...

Страница 23: ...ims must be approved by Spanco before any work is performed Spanco s obligation under this warranty is limited to the replacement or repair of Spanco products at the factory or separate location approved by Spanco Other than the above mentioned warranty Spanco will not honor any other warranties whether expressed implied or statutory and disclaims any warranties of merchantability or fitness for a...

Страница 24: ...Spanco production facilities are certified under the ISO 9001 2015 Quality Management System to provide superior quality products Every welder at Spanco is AWS D1 1 certified to handle steel products in accordance with the rigorous requirements and lab testing established by the American Welding Society Our aluminum welders are also AWS D1 2 certified to handle aluminum products Spanco professiona...

Страница 25: ...2 Leg Overspread Cable The 1 2 inch diameter hex nuts 19 on the caster frame assemblies studs should be torqued to 23 foot pounds NOTE 1 The hanger assemblies ship assembled They consist of components 21 through 27 shown in the Building Materials Description Detail A Caster Assemblies to Caster Frame Assemblies 16 17 18 19 Detail B Beam Hanger Assemblies End Stop Angles and Support Legs to Beam NO...

Страница 26: ... LABEL A ON BOTH SIDES OF THE BEAM AND IS P N 53 0010 OR 53 0014 FOR ONE TON CAPACITY SYSTEMS 53 0011 OR 53 0015 FOR TWO TON CAPACITY SYSTEMS 53 0012 or 53 0016 FOR THREE TON SYSTEMS 53 0013 or 53 0017 FOR FIVE TON CAPACITY SYSTEMS 53 0018 FOR SEVEN AND A HALF TON CAPACITY SYSTEMS 53 0019 FOR 10 TON CAPACITY SYSTEMS AND COMBINED 53 0014 AND 53 0017 FOR 15 TON CAPACITY SYSTEMS B C NOTE 1 LABEL A SH...

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