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 14 

 Southworth PalletPal Stack-n-Go / FPS3000-43NFO-21/27

PalletPal Stack-

N

-Go

BATTERY MAINTENANCE

A.  PREPARING TO CHARGE A BATTERY

1.  Always turn off E-stop and key switch before work-

ing with the batteries.

2.    Be sure the area around the stacker and the battery 

is well ventilated while battery is being charged. 

3.  The  battery  terminals,  connections  and  wiring 

connections should be clean and free of corrosion. 

When cleaning any of these components wear a face 

shield or other suitable protective eye wear. 

B.  BATTERY CHARGING

Charging must be performed with the charger that is 

provided with or pre-wired into the machine.  During 

charging, the temperature in the battery must not exceed 

120 F.  Charging simultaneously with truck operation 

is not recommended.  Plug the charger into a 115 volt 

outlet.  Charge until the battery gauge indicator lights 

show fully 

charged (approximately 6-8 hours).

C.  WARNINGS AND BATTERY INFORMATION

Avoid use of open flame near batteries.  At temperatures 

around freezing point, battery capacity is reduced by 

30%.  The battery terminals, connections and wiring 

should be clean and free of corrosion.  When cleaning 

any of these components, wear a face shield or other 

suitable protective eyewear.  Read, understand, and fol

-

low all battery and battery manufacturer's specific pre-

cautions while working with and/or charging batteries.

D.  BATTERY MAINTENANCE

To measure the voltage, use a digital voltmeter (DC) on 

the battery poles.  The truck must not have been in use 

for the previous 30 minutes.

DANGER

Never alter the AC cord or plug provided. If it will 

not fit outlet, have proper outlet installed by a quali-

fied electrician. Improper connection can result in a 

risk of an electric shock.

1. Disconnect the charger from the 115 volt wall out-

let once the indicators read fully charged.

Note:  The batteries are designed for intermittent 

use.  Continual usage will wear the battery out and 

charging will be required.

E.  CHARGER OPERATION

Power Lamp
1.  Green:  Connection correct.   Charger will operate 

normally.
2.  Red:  Bad connection or bad battery.

Fault
1.  Red light blinks 3 times in 5 seconds:  The output 

between charger is faulty, loose, or bad connection

2.  Red light blinks 5 times in 5 seconds:  The tempera-

ture is too hot for the charger to operate.

3.  Building power is not compatible; too low or too 

high.  +- 10% is the general rule.

Charge Lamp
1.  Red:  Charger can charge normally.  The battery is 

less than 70%
2.  Orange:  Battery is between 70% and 100% charged.
3.  Green:  Battery is at 100%.  Fully charged.
4.  No light:  The charger can not charge the battery.  

Voltage of the battery may be too low to cause the char

-

ger to start.  It must be at 10.5 volts to initiate charge.

VOLTAGE

Approx. 12.7 V 

  Fully charged

Approx. 12.2 V 

  1/2 charged

Approx. 12.0 V 

  1/4 charged

Approx. 11.6 V 

  Discharged

Содержание PalletPal Stack-n-Go FPS3000-43 NAS

Страница 1: ..._________________ SOUTHWORTH PRODUCTS CORP P O Box 1380 Portland ME 04104 1380 Telephone 207 878 0700 or 800 743 1000 Fax 207 797 4734 www SouthworthProducts com Email service SouthworthProducts com P...

Страница 2: ...ote This manual was current at the time of printing To obtain the latest most updated version please contact Southworth s Customer Service Department or go to our website www SouthworthProducts com un...

Страница 3: ...Preparation for Use 10 Battery 10 OPERATOR INSTRUCTIONS 11 Suggested Daily Operator Checklist 13 BATTERY MAINTENANCE CHARGING 14 MAINTENANCE 15 TROUBLESHOOTING 16 STACKER BODY COMPONENTS 17 CABINET A...

Страница 4: ...4 Southworth PalletPal Stack n Go FPS3000 43NFO 21 27 PalletPal Stack N Go...

Страница 5: ...available upon request or at www SouthworthProducts com Each Southworth stacker is equipped with nameplate serial number and model identifications Please refer to these numbers when ordering parts or...

Страница 6: ...qualified personnel in conformance with Southworth s instructions Before Operation Before using the device the operator shall have Read and or had explained and understood the manufacturer s operating...

Страница 7: ...sequences which may occur if instructions or precautions are not followed Below are the symbols and signal words along with their definitions referenced from ANSI Z535 4 Product Safety Signs and Label...

Страница 8: ...re it is in good working order Always be alert to the area around you and watch where you are walking Be careful that you don t get pinned or crushed between the stacker and a fixed object such as a w...

Страница 9: ...se if any part is damaged worn or not work ing properly DO NOT use on ramps or inclines Only smooth level surfaces DO NOT use for lifting or carrying people DO NOT handle unbalanced unstable or loosel...

Страница 10: ...r of gravity of the unit If you choose to pick the unit with an overhead hoist use a nylon sling and hoist with a minimum of 2 000 lb capacity The nylon sling will not do any dam age to the steel cons...

Страница 11: ...loads above the loading capacity of the stacker It is suggested that when traveling without a load the forks be in the lowered position The speed of the stacker is increased by the degree of the rotat...

Страница 12: ...e sure travel and work area is clear of obstructions Check overhead clearance before lifting loads or transporting B DAILY OPERATIONS MAINTENANCE CHECKS 1 Battery A Check for corroded and loose termin...

Страница 13: ...PECTION 1 Check general condition of Stacker loose or broken parts oil dangling wires dents cracked covers etc 2 Check metal frame mast carriage and font load supports for cracked welds worn or flat r...

Страница 14: ...fic pre cautions while working with and or charging batteries D BATTERY MAINTENANCE To measure the voltage use a digital voltmeter DC on the battery poles The truck must not have been in use for the p...

Страница 15: ...k to see that they are in place and not loose FORKS Check that they are not bent or cracked BRAKES Ensure brakes work properly CABLES WIRES Check that there are no loose cables or wires LABELS Ensure...

Страница 16: ...rocedure for adjusting the idler wheel on the Southworth Stack N Go Under normal conditions this should not be necessary becaus the idler wheel has been adjusted at the factory Tools Needed Phillips h...

Страница 17: ...Southworth PalletPal Stack n Go FPS3000 43NFO 21 27 17 SOUTHWORTH STACKER BODY COMPONENTS Item Description Qty 1 Leg Assy 3 2 Mast Assy 1 3 Lift Frame Assy 1 4 Rear Box Assy 1 5 Steering Assy 1...

Страница 18: ...Battery Box Cover 1 23 Bolt 4 2 Drive Cover 1 13 Battery 2 24 Washer 4 3 Battery Charger 1 14 Battery Meter 1 25 Nut 4 4 Steering Cover 1 15 Key Switch 1 26 Caster Wheel 1 5 Body Weldment 1 16 E Stop...

Страница 19: ...tion Qty 1 Mast Cover Plate 1 9 Washer 2 17 Chain Wheel Shaf 1 2 Screw 4 10 Screw 1 18 Nut 2 3 Screw 2 11 U Bolt 1 19 Chain Drawbar 1 4 Travel Switch Holder 1 12 Washer 2 20 Pin 2 5 Nut 2 13 Nut 2 21...

Страница 20: ...1 3 Cover Lock Plate 1 18 Drive Wheel Sleeve 1 33 Screw 1 4 Bolt 2 19 Bearing 1 34 Spring 1 5 Washer 2 20 Steering Weld Base 1 35 Screw 2 6 Washer 2 21 Drive Wheel 1 36 Pin 1 7 Nut 2 22 Washer 4 37 Lo...

Страница 21: ...ew M6x12 3 7102 Handle Bottom Cover 1 7103 Front Button 1 7104 Electrical Outlet Big 1 7105 Electrical Outlet Small 1 7106 Left Handle Cover 1 7107 Upper Cover 1 7108 Spring 2 7109 Horn Button 1 7110...

Страница 22: ...1 Screw 3 10 Screw 3 19 Snap Ring 1 28 Flat Key 1 2 Bearing Cover 1 11 Housing 1 20 Bearing 1 3 Snap Ring 1 12 Seal Ring 1 21 Seal 1 4 Brake 1 13 Annular Gear 1 22 Wheel 1 5 Ring 1 14 Spring Washer 3...

Страница 23: ...Connector 1 3 Hoop Clamp 1 4 Contactor 1 5 Connect Shaft 1 6 Center Block 1 7 Flow Control Valve 1 8 Relief Valve 1 9 Bolt 1 10 Return Pipe 2 11 Suction Pipe 1 12 Suction Pipe Adapto 2 13 Filter 1 14...

Страница 24: ...N Go CYLINDER ASSEMBLY Item Description Qty Item Description Qty Item Description Qty 1 Velocity Valve 1 5 Wearable Ring 1 9 Dustproof Ring 1 2 Cylinder Barrel 1 6 Piston 1 10 Wearable Ring 2 3 Nut 1...

Страница 25: ...Southworth PalletPal Stack n Go FPS3000 43NFO 21 27 25 SOUTHWORTH...

Страница 26: ...26 Southworth PalletPal Stack n Go FPS3000 43NFO 21 27 PalletPal Stack N Go...

Страница 27: ...EA LD DCL 3 00X3 00 NOTICE BATTERY DISCHARG 10085658 8 1 EA BK LD DCL STACK N GO 10061353 7 1 EA BK LD DCL 3 25X2 00 CAPACITY 3000 LBS AT 10058406 6 1 EA BK LD DCL 3 25X2 00 CAPACITY 2500 LBS AT 1006...

Страница 28: ...When you are ordering parts for a cylinder also include the cylinder number This is stamped on the base of the cylinder housing To order replacement parts please call the Parts Department Parts are s...

Страница 29: ...be accompanied with an RGA number The shipping charge to return the component to the buyer is the responsibility of Southworth Products This limited warranty does not cover labor expense for removal o...

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