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Page II

The Quality Name in High Voltage Switching

Safety Information

DANGER

IMPROPER HANDLING, INSTALLATION, OPERATION OR MAINTENANCE OF THIS EQUIPMENT

MAY CAUSE IMMEDIATE HAZARDS WHICH WILL LIKELY RESULT IN SERIOUS PERSONNEL

INJURY OR DEATH.

The equipment covered by this publication must be handled, installed, operated and maintained by

qualified persons who have direct knowledge and experience dealing with the hazards involved and are

thoroughly trained in the handling, installation, operation and maintenance of high voltage transmission

and distribution equipment. These instructions are meant for only such

Qualified Persons

. They are

not intended to be a substitute for adequate training and experience in safety procedures for this type of

equipment.

Please ensure that you are using the latest installation and maintenance instructions.

Qualified Person

is one who is trained in and has skills necessary:

•

to read and comprehend this instruction book – understanding that these instructions

are general in nature

•

to accept personal responsibility to prepare and maintain an intrinsically safe work

environment and maintain control of the work site to safeguard all persons present

•

to develop and implement a proper rigging, lifting, and installation plan along with all

safety precautions required to insure safe and proper lifting and installation of the

equipment.

•

to distinguish between energized and non-energized parts

•

to determine proper approach distances to energized parts

•

to properly work with and around energized or de-energized equipment that may be

pressurized with gas

•

for proper use of personal protective equipment, insulating and shielding materials,

insulated tools for working near energized and /or pressurized electrical equipment

•

to recognize and take necessary precautions for the unique and dynamic conditions of

site and specialized equipment to maintain a safe work environment during handling,

installation, operation, and maintenance of high voltage switching equipment

The instructions in this manual are general guidelines for this type of equipment and not specific to the

equipment supplied. Portions of it may not be applicable or may not have complete instructions for your

specific equipment. Please ensure that you are using the latest installation and maintenance instructions.

If you do not understand any part of these instructions or need assistance, contact Southern States

Service Division at 770-946-4562 during normal business hours (8:00am – 4:30pm EST, M-F) or 770-

946-4565 after normal business hours.

WARNING

Содержание EC-1V

Страница 1: ...TYPE EC 1V Aluminum Center Break Vee Disconnect Switch ALL Ratings INSTRUCTION INSTALLATION MANUAL ...

Страница 2: ...Page I The Quality Name in High Voltage Switching THIS PAGE LEFT INTENTIONALLY BLANK ...

Страница 3: ...sons present to develop and implement a proper rigging lifting and installation plan along with all safety precautions required to insure safe and proper lifting and installation of the equipment to distinguish between energized and non energized parts to determine proper approach distances to energized parts to properly work with and around energized or de energized equipment that may be pressuri...

Страница 4: ...d and inspected as provided by this instruction manual and in compliance with best industry practices but in no event will the Equipment be inspected and tested less frequently than once in every 6 months The Purchaser shall not repair dismantle or alter any of the Equipment without Southern States written consent Any failure of Equipment either in service testing or inspection will be promptly re...

Страница 5: ...this manner will constitute the Warranty Holder s exclusive remedy and fulfillment of all SSLLC s liabilities and responsibilities hereunder SSLLC s duty to perform under this limited warranty may be delayed at SSLLC s sole option until SSLLC has been paid in full for all products purchased by the Warranty Holder No such delay will extend the Warranty Period If SSLLC does not make such repair or r...

Страница 6: ...Page V The Quality Name in High Voltage Switching THIS PAGE LEFT INTENTIONALLY BLANK ...

Страница 7: ...Page VI The Quality Name in High Voltage Switching Type EC 1V Aluminum Center Break Disconnect Switch All Ratings ...

Страница 8: ...ocedures 7 Recommended Tools Values 7 General Information Mandatory Pre Installation Requirements 7 Preferred Switch Assembly Method 8 Installation of the EC 1V When Shipped Unassembled 10 Contact Misalignments 13 Insulator Preload 15 Operating Mechanism 16 Final Switch Adjustments Tuning 18 Changing Disconnect Opening Direction 22 Recommended Inspection Maintenance 24 Patrolling Inspection 6 Mont...

Страница 9: ...Attach Arcing Horns as Shown 9 Figure 4 Insulator Bearing Components 10 Figure 5 Jack Screws 12 Figure 6 Proper Contact Alignment 13 Figure 7 Misalignment A 13 Figure 8 Misalignment B 13 Figure 9 Misalignment C 14 Figure 10 Misalignment D 14 Figure 11 Misalignment E 14 Figure 12 Preload Insulators 15 Figure 13 Typical Operating Mechanism 16 Figure 14 Typical Operating Arrangement 17 Figure 15 Type...

Страница 10: ...Page 1 of 25 Summary Introduction THIS PAGE LEFT INTENTIONALLY BLANK ...

Страница 11: ...latter shall take precedence Summary These instructions do not intend to cover all details or variations in equipment or provide for every possible contingency to be met in connection with installation operation or maintenance Should information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred to the local ...

Страница 12: ... the EC 1V switch It is not possible to cover all details equipment variations and potential conditions Contact Southern States LLC in the event conditions associated with a specific application are not sufficiently addressed All photographs and sketches in this manual are for illustration purposes only and may not be to scale Refer to the Unit Assembly drawing or the Operating Mechanism drawing p...

Страница 13: ...V 72 5 123 145 170 245 BIL kV 350 550 650 75 900 Rated Power Frequency 60 Hz Continuous Current 1200 A 2000 A 3000 A 3000 A 5000 A Short Time Symmetrical Withstand 3 Sec 38 kA RMS 63 kA RMS 80 kA RMS Peak Withstand 99 kA 164 kA 208 kA Ambient Temperature Rating 40 C to 50 C Standard 50 C Optional ...

Страница 14: ...unting the live parts A to the insulatos Mounting the switch base B to the structure Refer to the Operating Mechanism Drawings for structure and mounting details Installing operating mechanism components Final adjustment or tuning Refer to Final Switch Adjustments Tuning page 18 Figure 1 Typical EC 1V Switch Pole Assembled Common Terminology 123kV 1200 amp shown A Live Parts B Switch Base C Bearin...

Страница 15: ...h are suitable for outdoor use and do not have any special storage requirements Keep bearings out of standing water Keep upright and support live parts with base If a motor operator is furnished be sure to connect the heater circuit using the provided external wiring while the unit is in storage Discard the wiring upon installation Typical crating is intended for storage less than 1 year If long t...

Страница 16: ...tches in this manual are for illustration purposes only and may not be to scale Refer to the Unit Assembly drawing or the Operating Mechanism drawing provided with each disconnect switch for specific details on switch opening direction and handle location s During installation it may be necessary to make adjustments other than those described in this manual Contact your local representative or the...

Страница 17: ...ght line with the bearing stops touching Figure 2 These stops can be adjusted if necessary 5 After mounting the switch shimming the base or other minor adjustments may be necessary 6 Using main sling attachment to the switch base only and auxiliary sling attachment to keep the switch upright mount the switches on the structure as shown on the plan view of the operating mechanism drawing Be sure to...

Страница 18: ... section 9 If arcing horns are used refer to Figure 3 and the unit assembly drawing for installation Arcing horns should rub against the male contact with enough pressure to maintain contact but not so hard as to cause binding The horns can be bent if necessary to achieve proper contact Figure 3 Attach Arcing Horns as Shown A Male Contact B Blade Stop ...

Страница 19: ...nstable To prevent possible personal injury or equipment damage select an assembly surface that will prevent overturn in both planes end to end and side to side 3 Refer to the unit assembly drawing Check jack screw dimensions for proper height Be certain that all four jack screws on each bearing are set correctly Tighten jam nuts securely 4 To install insulators refer to the unit assembly drawing ...

Страница 20: ...k as a single unit 6 Rotate insulator with switch arm clockwise facing down against the stop and attach intrapole linkage Be sure length of this linkage is properly set to dimension shown on drawing 7 Depending upon its application this type switch will be counterbalanced either by weight or by spring Refer to unit assembly drawing and attach appropriate number of weights or the spring to the coun...

Страница 21: ...pairs and equally For example to tilt the insulator in the direction of the arrow loosen both nuts B and both nuts C equally until the desired insulator position is reached Then tighten both nuts A and both nuts D to lock the position To tilt the insulator in the opposite direction loosen both nuts A and both nuts D Tighten both nuts B and both nuts C equally until the insulator reaches the desire...

Страница 22: ...d Assembly Note Due to probable insulator stack deflection caused by conductor loads the following adjustments will be pointless until the conductors are attached to both ends of the switch IMPORTANT When adjusting jack screws adjust each pair of jack screws equally count the flats This is to ensure the insulators will move along the centerline of the base in a straight line See Figure 5 Figure 7 ...

Страница 23: ...ators toward each other one at a time and in equal increments until stop plug is centered on the stirrup Figure 10 Misalignment D C Misalignment D The stirrup striking the trailing edge of the female contact is the result of the intrapole linkage being too short Lengthen this linkage as required for smooth closing without interference or dragging Figure 11 Misalignment E D Misalignment E The stirr...

Страница 24: ...uts and subtract one flat on both inside nuts Figure 12 This is done on both bearings To add turn the nuts clockwise facing down To subtract turn the nuts counter clockwise Figure 12 Preload Insulators 2 Field Assembly If arcing horns are used refer to the unit assembly drawing and Figure 3 and bolt on this equipment 3 Field Assembly Install operating mechanism components as directed on the follow...

Страница 25: ...m reach rod and other necessary components Refer to Figure 13 4 While installing the pipes and clevises that have piercing bolts set screws do not pierce the pipe until instructed Tighten the piercing bolts such that they grip the pipe until all adjustments are made The pipe collar above the vertical bearing must support the entire weight of the vertical operating pipe To prevent unnecessary compo...

Страница 26: ...ark all clevis connections the adjustable arm and the switch operating devices coupling so that any slippage occurring during trial operations can be readily detected Refer to Figure 14 Figure 14 Typical Operating Arrangement Vertical Bearing Pipe Adjustable Arm Vertical Pipe Set Match Match mark ...

Страница 27: ...rive phase is properly adjusted connect the interphase pipe and continue tuning the other two phases Care should be taken to ensure that the operating mechanism only exerts enough force to toggle the blade tip perpendicular to the jaw contacts Excess downward force on the blade could result in damage to the switch that will render it inoperable 2 Switch Operating Devices 2 1 Worm gear operator HOG...

Страница 28: ...operator 2 3 1 Adjust stops on handle mount after adjusting switch 2 3 2 When the switch is properly adjusted the handle should hang vertically and free in both the open and closed positions to permit the use of a customer supplied padlock 2 4 Electrical motor operator 2 4 1 Please refer to motor operator instruction manual for proper installation and setup 2 4 2 Use manual operation while complet...

Страница 29: ... with the operator The switch is in the fully open position when both blades are approximately 90o to the switch base 4 3 If the switch does not fully open before the operator reaches the fully open position the adjustable arm radius is too short Close the switch match mark the adjustable arm and the pipe clevis and loosen the bolts on the adjustable arm and pipe clevis Lengthen the adjustable rad...

Страница 30: ...enterline of the vertical operating pipe The operating linkage will almost seem to snap past this point 4 7 2 If possible the switch should go into toggle in both the open and closed positions This is not always possible it is most important that the switch goes into toggle in the closed position because this will help to prevent the disconnect switch from trying to open during a fault condition 4...

Страница 31: ...nally from its original location This is the best option as it allows for the original setup to be maintained 1 0 2 Maintain the operator on the same side of the structure Assemble the components using the alternate position arrangement shown on the operating mechanism drawing NOTE on 4 Column structures the operator will be on the same side of the structure but it MUST move to the opposite end of...

Страница 32: ...2 If the insulators have not been installed unbolt the live parts from the switch bearings and flip the paddle arms on each bearing along the long axis of the switch base Reinstall all items as described in Error Reference source not found 3 1 3 If the insulators have been installed unbolt the male and female blades from the insulator Unbolt the insulators from the switch bearings and flip the pad...

Страница 33: ...ces on the switches which can be eliminated during normal switch maintenance Table 3 Recommended Installation and Maintenance Table Installation Tests Patrolling Inspection 6 months Routine 5 Year Periodic 10 Year Insulators Contamination X X X X Damage X X X X Cabinet if motor operator supplied Any loose parts on the floor of the cabinet X X X X Wiring Secure X X X X Links Secure X X X X Inspect ...

Страница 34: ...ase during any operation or maintenance cycle as exposed surfaces such as contacts are vulnerable to environmental conditions and contaminants that can decrease the effectiveness of the grease over time During reapplication clean and wipe down the contact surfaces with a green Scotchbrite pad reapply C5 A grease and remove any excess grease until an evenly coated thin film is present Inspect arcin...

Страница 35: ...THIS PAGE LEFT INTENTIONALLY BLANK ...

Страница 36: ... Georgia Avenue Hampton Georgia 30228 Phone 770 946 4562 Fax 770 946 8106 E mail support southernstatesllc com http www southernstatesllc com 2021 Southern States LLC IB 136 EC1V R7 02182021 Printed U S A ...

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