Southbend P16-FR45 Скачать руководство пользователя страница 10

 

I

NSTALLATION

 

S

ECTIONAL 

D

EEP 

F

RYER

 

P

AGE 

10 O

PERATOR

M

ANUAL 

1182110

 REV 

INSTALLATION 

Step 4: Assembly of Fryer as Part of a Battery 

If the fryer is to be assembled with other units as part of a battery, do the following: 

1.  Position the center range of the battery and carefully level that unit. Use a long spirit level four ways; 

across front top rail and the rear collar plate, and along each edge. 

2.  Remove all front valve panels. Mark them so that they can be returned to their respective unit. 

3.  Bring up adjacent unit and level it using the same method and by using the center unit as reference. 

Match front rails and rear collar plates. When a battery is set on a masonry base and legs are not used, 
shims may be used. Special attention should be given to Fry Top ranges to allow proper drainage on 
griddles. 

4.  Where spreader plates are installed, refer to Sectional Battery Component Assembly Instructions 

supplied with each unit. 

5.  Connect and test the gas supply as described in Step 5, then re-install the valve panels. 

Step 5: Gas Connection 

The fryer has a 1-1/4" gas supply manifold located inside the top front edge and an optional 1" a rear gas 
connection (see illustrations on pages 8, 35, and 37). Depending on the customer’s specification when the 
unit was purchased, the ends of the gas supply manifold may both be open (for connection to adjacent units 
on both sides), one may be open (for connection to one adjacent unit), or neither may be open (for a 
freestanding fryer).  The optional rear gas connection may be present for use by a freestanding fryer, or as a 
supply connection for a battery. 

The serial plate (located inside the front door of the fryer) indicates the type of gas the unit is equipped to 
burn (natural gas or propane). The fryer should be connected ONLY to the type of gas for which it is 
equipped. 

All Southbend equipment is adjusted at the factory; however, pilot height should be checked at installation 
and adjusted, if necessary (see page 24). 

For orifice sizes and pressure regulator settings, see the chart on page 6. If the fryer is being installed at over 
2,000 feet altitude and that information was not specified when ordered, contact the appropriate authorized 
Southbend Service Representative or the Southbend Service Department. Failure to install with proper 
orifice sizing will result in poor performance and may void the warranty. 

If applicable, the vent line from the gas appliance pressure regulator shall be installed to the outdoors in 
accordance with local codes or, in the absence of local codes, with the

 National Fuel Gas Code, ANSI 

Z223.1

Natural Gas Installation Code, CAN/CGA-B149.1

, or the

 Propane Installation Code, CAN/CGA-

B149.2

, as applicable. 

An adequate gas supply is imperative. Undersized or low-pressure lines will restrict the volume of gas 
necessary for satisfactory performance. A combination gas valve and pressure regulator, which is provided 
with each unit, is set to maintain a 4" W.C. manifold pressure for natural gas or 10.0" W.C. manifold pressure 
for propane gas. However, to maintain these conditions the pressure on the supply line, when all units are 
operating simultaneously, should not drop below 7" W.C. for natural gas or 11" W.C. for propane gas. 
Fluctuations of more than 25% on natural gas or 10% on propane gas will create problems and affect burner 
operating characteristics. A 1/8" tap to measure the manifold pressure is located on the burner manifold (see 
illustrations on pages 35 and 37). 

Purge the supply line to clean out dust, dirt, or other foreign matter before connecting the line to the unit. 

It is recommended that an individual manual shutoff valve be installed in the gas supply line to the unit. 

Use pipe joint compound that is suitable for use with both natural and LP gas on all threaded connections. 

Содержание P16-FR45

Страница 1: ...ause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment 1100 Old Honeycutt Road Fuquay Varina NC 2752...

Страница 2: ...even though not dangerous WARNING FIRE HAZARD FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Keep area around applian...

Страница 3: ...els P16 FR45 and P20 FR65 which can be ordered with a front to back depth of 36 or 42 The serial plate is located inside the front door on the left side Table of Contents Specifications 4 Installation...

Страница 4: ...ront View E F G D Width Depth Height Front Gas Connection Rear Gas Conn Depth Option A B C D E F G H I J K L Crated Weight 36 16 0 406 31 8 808 36 0 914 6 0 152 30 0 762 36 0 914 54 0 1372 33 8 859 27...

Страница 5: ...E F G D Width Depth Height Front Gas Connection Rear Gas Conn Depth Option A B C D E F G H I J K L Crated Weight 36 20 0 508 31 8 808 36 0 914 6 0 152 30 0 762 36 0 914 54 0 1372 33 8 859 27 8 706 33...

Страница 6: ...ons on pages 4 5 and 8 Model Burners Gas Type Manifold Pressure Number per Unit Rate Each BTUs Hour Total Rate BTUs Hour Orifice Size Natural 4 W C 4 35 000 140 000 36 0 1065 dia Main Propane 10 W C 4...

Страница 7: ...DAMAGE All containers should be examined for damage before and during unloading The freight carrier has assumed responsibility for safe transit and delivery If damaged equipment is received either app...

Страница 8: ...ION Step 2 Install Flue Riser The flue riser assembly is packed separately in the shipping crate Attach the flue riser to the top rear of the fryer as shown in the illustration below Flue Riser Leg At...

Страница 9: ...ts as required by local codes NOTICE Unit must be level to assure maximum performance Improper leveling may void warranty NOTICE Adequate restraining means must be attached to rear of appliance when i...

Страница 10: ...of gas for which it is equipped All Southbend equipment is adjusted at the factory however pilot height should be checked at installation and adjusted if necessary see page 24 For orifice sizes and p...

Страница 11: ...owing 1 Connect the units together by mating the supply manifold unions Just HAND TIGHTEN until all units have been connected to each other 2 Starting at the center and working toward the ends of the...

Страница 12: ...be provided Do NOT obstruct the bottom front of the unit as combustion air enters through this area Be sure to inspect and clean the ventilation system according to the ventilation equipment manufact...

Страница 13: ...st 30 days of operation 1 Verify proper type of gas 2 Verify gas supply pressure pressure regulator is already installed at factory 3 Check gas supply connections 4 Check internal gas connections 5 Ch...

Страница 14: ...of the oil Higher heat transfer rate gives faster recovery between loads Another advantage of immersion tube fryers is the cold zone As oil is heated it passes between and over the tubes and rises int...

Страница 15: ...n valve completely before filling the frypot 2 When the fryer is new fill the frypot with water and clean thoroughly see Weekly Cleaning on page 20 in order to remove protective coatings and any forei...

Страница 16: ...ipped with a secondary heat control that prevents the oil temperature from rising above 450 F Because of the accuracy tolerance of the sensor the oil temperature may reach as high as 475 F In the even...

Страница 17: ...is stamped on the frypot Maintain proper level of oil in the frypot by occasionally adding fresh solid shortening as the frypot fries down Keep heating tubes covered at all times when heat is on Fry...

Страница 18: ...il in frypot to remain at frying temperature for long periods of time without frying taking place Don t overload frypot with food to be fried Don t pack the food too tightly in the baskets Don t add f...

Страница 19: ...sconnection of the restraint is necessary to move the appliance for cleaning etc reconnect it when the appliance is moved to it originally installed position WARNING For an appliance equipped with cas...

Страница 20: ...AL CLEANING 1 Examine and clean the venting system 2 Have your Southbend Authorized Service Agency or another qualified service technician clean and adjust the unit for maximum performance Consult the...

Страница 21: ...f the protective surface of the stainless steel and are not harmful Heat tint can normally be removed by the above cleaning techniques but tint which does not respond to that procedure calls for a vig...

Страница 22: ...limit their movement to prevent damage to the gas supply connecting system If disconnection of this restraint is necessary to move the appliance for cleaning etc reconnect it when the appliance is mov...

Страница 23: ...eter and replace pressure tap plug 11 Replace adjustment screw cap CHECKING AND ADJUSTING CALIBRATION OF THERMOSTAT All thermostat controls are carefully calibrated at the factory i e the dial is prop...

Страница 24: ...natural gas pilot orifice from the pilot and replace it with the LP gas pilot orifice from the conversion kit 6 Remount the pilot assembly reposition the pilot tubing and tighten the compression fitti...

Страница 25: ...assembly in combination gas valve Clogged orifice Draft condition Air in gas line Improper ventilation system Oil excessively hot Pilot produces carbon deposits Unit connected to wrong gas supply Pre...

Страница 26: ...AS INLET Notes 1 High limit switch is set to 450 F 2 Voltage measured across TH PP and TP with main burner on should be greater than 100 mV REGULATOR ADJUSTMENT MAIN GAS THERMOPILE COMPONENT LEADS PIL...

Страница 27: ...en ordering parts please supply the Model Number Serial Number Part Number and Description For parts not listed consult a Southbend Authorized Parts Distributor or Southbend Authorized Service Agency...

Страница 28: ...Key Part Number Qty Description 1 1182221 1 Frypot weld assembly 2 1182262 4 Baffle weld assembly 3 1182238 1 Valve ball 1 1 4 in 1036618 1 Thermostat bulb clamp 1140700 1 Screen tube 14 fryer P9181...

Страница 29: ...2 3 Key Part Number Qty Description 1 1182005 1 Frypot weld assembly 2 1182021 5 Baffle weld assembly 3 1176853 1 Valve ball 1036618 1 Thermostat bulb clamp 1140701 1 Screen tube 18 fryer P9183 2 Bask...

Страница 30: ...Model FR16 sectional flue riser 17 high 15 1182114 1 Flue box 36 sectional fryer 1182113 1 Flue box 42 sectional fryer 16 1182119 1 Flue bottom 36 sectional fryer 1182108 1 Flue bottom 42 sectional f...

Страница 31: ...CTIONAL DEEP FRYER PARTS OPERATOR S MANUAL 1182110 REV 1 PAGE 31 PARTS 1 2 3 4 5 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 11 6 Cabinet Parts for Model P16 FR45 See parts list on previous pag...

Страница 32: ...l flue riser 17 high 15 1183720 1 Flue box 36 sectional fryer 1183721 1 Flue box 42 sectional fryer 16 1183713 1 Flue bottom 36 sectional fryer 1183716 1 Flue bottom 42 sectional fryer 17 1183712 1 Fl...

Страница 33: ...CTIONAL DEEP FRYER PARTS OPERATOR S MANUAL 1182110 REV 1 PAGE 33 PARTS 1 2 3 4 5 6 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 11 8 7 Cabinet Parts for Model P20 FR65 See parts list on previous pag...

Страница 34: ...upply 11 1182135 1 Fitting 1 2 NPT f x 5 8 cc strt brass 12 1146825 1 Nipple pipe blk 1 2 x3 5 13 1146909 2 Elbow st black 1 2 90 Deg 14 1182069 1 Valve combination natural gas 1182103 1 Valve combina...

Страница 35: ...P FRYER PARTS OPERATOR S MANUAL 1182110 REV 1 PAGE 35 PARTS 1 2 13 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 3 12 Gas Train Parts for Model P16 FR45 See parts list on...

Страница 36: ...itting 1 2 NPT f x 5 8 cc strt brass 12 1146825 1 Nipple pipe blk 1 2 x3 5 13 1146913 1 Elbow red black 3 4 x 1 2 90 Deg 14 1146806 1 Nipple pipe close blk 1 2 15 1182069 1 Valve combination natural g...

Страница 37: ...FRYER PARTS OPERATOR S MANUAL 1182110 REV 1 PAGE 37 PARTS 1 2 17 4 5 6 7 8 9 10 11 13 15 16 18 19 20 21 22 23 24 14 25 26 27 28 29 30 31 32 3 12 14 Gas Train Parts for Model P20 FR65 See parts list on...

Страница 38: ...SECTIONAL DEEP FRYER PAGE 38 OPERATOR S MANUAL 1182110 REV 1 Notes...

Страница 39: ...SECTIONAL DEEP FRYER OPERATOR S MANUAL 1182110 REV 1 PAGE 39 Notes...

Страница 40: ...nance We all recognize however that replacement parts and occasional professional service may be necessary to extend the useful life of this unit When service is needed contact a Southbend Authorized...

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