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Working Instruction, Mechanical

 

 

3/000 21-1/FEA 209 544/97 A  

©

 Sony Ericsson Mobile Communications AB 

Approved according to FEA matrix doc. no. 

 

 

 

 

Working Instruction, Mechanical  

Applicable for P990i 

 

CONTENTS 

1

 

Introduction .............................................................................. 3

 

1.1

 

Equipment................................................................................. 4

 

1.2

 

General cautions ...................................................................... 5

 

2

 

Disassembly ............................................................................. 6

 

2.1

 

Overview ................................................................................... 6

 

2.1.1

 

Battery Lid asm & Battery...................................................... 7

 

2.1.2

 

Flip asm................................................................................. 8

 

2.1.3

 

Bezel Top .............................................................................. 9

 

2.1.4

 

Cabinet Lower Sub asm ...................................................... 10

 

2.1.5

 

Cabinet Upper Sub asm ...................................................... 12

 

3

 

Replacements......................................................................... 13

 

3.1

 

Battery Lid...............................................................................14

 

3.2

 

Flip.................................... .......................................................14

 

3.3

 

Bezel Top ................................................................................14

 

3.4

 

Cabinet Lower Sub.................................................................14

 

3.5

 

Cabinet Upper Sub .................................................................14

 

3.6

 

Ext Antenna Cap.....................................................................15

 

3.7

 

Stylus asm ..............................................................................16

 

3.8

 

Co-Branding Plate ..................................................................17

 

3.9

 

Bezel Replacement asm ........................................................18

 

3.10

 

Camera Bezel asm..................................................................20

 

3.11

 

Memory Stick Cover...............................................................21

 

3.12

 

Dust Cover ..............................................................................22

 

3.13

 

System Connector..................................................................23

 

3.14

 

Flex Film, Camera Cover Switch...........................................24

 

3.15

 

Liquid Intrusion Indicator ......................................................26

 

3.16

 

Antenna/Acoustic asm...........................................................27

 

3.17

 

Box Tape .................................................................................29

 

3.18

 

Heat, Conductive 9.4 x 1.5 mm..............................................30

 

3.19

 

Heat, Conductive 5.7 x 1.5 mm..............................................31

 

3.20

 

Flash Flex asm........................................................................32

 

3.21

 

Keyboard QWERTY ................................................................33

 

3.22

 

LCD Gasket .............................................................................34

 

 
 
 

Содержание P990i

Страница 1: ...Cabinet Upper Sub asm 12 3 Replacements 13 3 1 Battery Lid 14 3 2 Flip 14 3 3 Bezel Top 14 3 4 Cabinet Lower Sub 14 3 5 Cabinet Upper Sub 14 3 6 Ext Antenna Cap 15 3 7 Stylus asm 16 3 8 Co Branding Pl...

Страница 2: ...eld Box VGA Camera 41 3 28 Camera Module VGA 43 3 29 VGA Support asm 44 3 30 Camera 2M Pixel Shielding Box Mpixel Camera 45 3 31 LCD 48 3 32 Isolation Tape 50 3 33 Touch Panel asm Frame 51 3 34 Label...

Страница 3: ...Working Instruction Mechanical 3 000 21 1 FEA 209 544 97 A Sony Ericsson Mobile Communications AB 3 62 1 Introduction P990i...

Страница 4: ...CIS bit NTZ 112 521 Flex film assembly tool NTZ 112 302 2 Front opening tool STANDARD TOOLS Dentist hook Blunt pair of tweezers Guitar pick ESD EQUIPMENT Protect the phone from ESD damages whenever it...

Страница 5: ...L WHEN USING TOOLS LIKE THE DENTIST HOOK TWEEZERS OPENING TOOLS GUITAR PICK ETC TO AVOID SCRATCHES OR DAMAGES TO THE EXTERIOR AND INTERIOR PARTS OF THE PHONE BE CAREFUL NOT TO DAMAGE ANY CONTACT SPRIN...

Страница 6: ...by directing you to this Disassembly section with a specification of the instructions you have to carry out in order to disassemble the phone as far as needed before returning to Replacements for the...

Страница 7: ...ap by using your thumbs Slide down the battery lid from its mounted position towards the bottom of the phone and remove it Start to remove the battery from the phone with your fingers or the front ope...

Страница 8: ...EA 209 544 97 A Sony Ericsson Mobile Communications AB 8 62 2 1 2 Flip asm Use the JCIS bit to remove the two screws from the lower cabinet sub REMOVED SCREWS CANNOT BE REUSED AND MUST BE SCRAPPED Pul...

Страница 9: ...Mobile Communications AB 9 62 2 1 3 Bezel Top Press the front opening tool in the joint between the bezel top and the cabinet upper sub until it becomes loose If necessary do the same thing on the op...

Страница 10: ...ng torx bit no 6 REMOVED SCREWS 1 2 CANNOT BE REUSED AND MUST BE SCRAPPED REMOVED SCREWS 3 4 CAN BE REUSED IF THEY ARE NOT DAMAGED THE CAMERA LID MUST BE OPEN WHEN THE CABINET LOWER SUB IS REMOVED FRO...

Страница 11: ...Ericsson Mobile Communications AB 11 62 Cabinet Lower Sub asm continued Continue to do the same thing on the opposite side Sometimes during the removal of the cabinet lower sub the key lock button may...

Страница 12: ...il it starts to become loose at the bottom of the phone Continue to bend under the main PBA like the picture shows until it is completely free from the front BE CAREFUL WITH THE VGA CAMERA WHEN THE PB...

Страница 13: ...recting you to the Disassembly section with a specification of the instructions you have to carry out in order to disassemble the phone as far as needed before the actual replacement Go back to this R...

Страница 14: ...epare the new flip Follow the 4 1 4 4 1 5 Reassembly instructions 3 3 Bezel Top Follow the 2 1 3 Disassembly instructions Prepare the new bezel top Follow the 4 1 3 Reassembly instructions 3 4 Cabinet...

Страница 15: ...anical 3 000 21 1 FEA 209 544 97 A Sony Ericsson Mobile Communications AB 15 62 3 6 Ext Antenna Cap REMOVAL Remove the external antenna cap with a dentist hook INSTALLATION Insert a new external anten...

Страница 16: ...g Instruction Mechanical 3 000 21 1 FEA 209 544 97 A Sony Ericsson Mobile Communications AB 16 62 3 7 Stylus asm REMOVAL Remove the stylus with your fingers INSTALLATION Insert the stylus with your fi...

Страница 17: ...Ericsson Mobile Communications AB 17 62 3 8 Co Branding Plate REMOVAL Gently remove the co branding plate with a dentist hook INSTALLATION Attach the co branding plate with the tweezers or by hand Kee...

Страница 18: ...E AND INSTALL A BEZEL REPLACEMENT ON A PHONE WHERE THE FLIP HAS BEEN REPLACED BY A BEZEL Use the JCIS bit to remove the two screws from the cabinet lower sub REMOVED SCREWS CANNOT BE REUSED AND MUST B...

Страница 19: ...ile Communications AB 19 62 Bezel Replacement asm continued Make sure that there are no gaps around the bezel replacement If there still is a gap recheck your torque setting and retighten the screws C...

Страница 20: ...OVAL Follow the 2 1 3 Disassembly instructions Use the tweezers to bend under the camera bezel until it becomes loose Remove the camera bezel with the tweezers INSTALLATION Install a new camera bezel...

Страница 21: ...VAL Follow the 2 1 1 2 1 4 Disassembly instructions Before the actual removal turn the memory stick cover 90 left or right and then remove it with your fingers INSTALLATION First turn the memory stick...

Страница 22: ...Sony Ericsson Mobile Communications AB 22 62 3 12 Dust Cover REMOVAL Follow the 2 1 1 2 1 4 Disassembly instructions Remove the dust cover with the tweezers INSTALLATION Attach a new dust cover with t...

Страница 23: ...2 3 13 System Connector REMOVAL Follow the 2 1 1 2 1 4 Disassembly instructions Remove the system connector by hand INSTALLATION Mount a new system connector with your fingers Press the system connect...

Страница 24: ...Follow the 2 1 1 2 1 4 Disassembly instructions Gently open the FPC connector with the dentist hook Pull the flex film camera cover switch straight backwards out of the FPC connector with the flex fil...

Страница 25: ...ION Start the installation of a new flex film camera cover switch with the flex film assembly tool Insert the flex film into the FPC connector with the flex film assembly tool Make sure that the flex...

Страница 26: ...move the two board to board connectors with the front opening tool Remove the first liquid intrusion indicator with the dentist hook Remove the second liquid intrusion indicator with a dentist hook IN...

Страница 27: ...1 2 1 4 Disassembly instructions Follow the 3 14 Removal instructions Gently bend under the flash LED with a dentist hook until it becomes loose Use the front opening tool to bend under the antenna ac...

Страница 28: ...on Mobile Communications AB 28 62 Antenna Acoustic asm continued Gently fold and attach the flash LED to the antenna acoustic Make sure it is mounted correctly on the two guide pins Follow the 3 14 In...

Страница 29: ...62 3 17 Box Tape REMOVAL Follow the 2 1 1 2 1 4 Disassembly instructions Follow the 3 14 3 16 Removal instructions Remove the box tape with a dentist hook INSTALLATION Attach a new box tape with the t...

Страница 30: ...ctive 9 4 x 1 5 mm REMOVAL Follow the 2 1 1 2 1 4 Disassembly instructions Follow the 3 14 3 16 Removal instructions Remove the heat conductive with the dentist hook INSTALLATION Attach a new heat con...

Страница 31: ...ctive 5 7 x 1 5 mm REMOVAL Follow the 2 1 1 2 1 4 Disassembly instructions Follow the 3 14 3 16 Removal instructions Remove the heat conductive with the dentist hook INSTALLATION Attach a new heat con...

Страница 32: ...6 Removal instructions Use the front opening tool to disconnect the board to board connector from the main PBA Remove the flash flex by hand INSTALLATION Connect the new flash flex to the board to boa...

Страница 33: ...le Communications AB 33 62 3 21 Keyboard QWERTY REMOVAL Follow the 2 1 1 2 1 5 Disassembly instructions Remove the keyboard QWERTY with the tweezers or by hand INSTALLATION Put a new keyboard QWERTY i...

Страница 34: ...Sony Ericsson Mobile Communications AB 34 62 3 22 LCD Gasket REMOVAL Follow the 2 1 1 2 1 5 Disassembly instructions Remove the LCD gasket with the tweezers or by hand INSTALLATION Attach a new LCD ga...

Страница 35: ...nd up the ear speaker with the tweezers Continue to lift up the ear speaker and remove it with the tweezers INSTALLATION DO NOT TOUCH OR BEND THE CONTACT SPRINGS Press gently on each side of the new e...

Страница 36: ...instructions DO NOT TOUCH THE VIBRATOR CONTACT SPRINGS OR DAMAGE THE FLYWHEEL Lift the vibrator straight up with the tweezers to remove it INSTALLATION Press the new vibrator gently to the bottom of...

Страница 37: ...Key REMOVAL Follow the 2 1 1 2 1 5 Disassembly instructions Bend gently under the power key with the tweezers until it becomes loose Remove the power key with the tweezers or your fingers INSTALLATIO...

Страница 38: ...t opening tool to disconnect the two board to board connectors from the main PBA starting like the picture shows These four hooks must be released before you can remove the LCD frame Insert the front...

Страница 39: ...cations AB 39 62 LCD Frame asm continued Remove the main PBA from the LCD frame LCD frame removed from main PBA INSTALLATION Place the main PBA and the LCD frame in your hands like this Gently start t...

Страница 40: ...ver the main PBA and snap them together Make sure that the main PBA is in the right position and properly latched by the four hooks two on each side of the frame Gently fold the two flex films to the...

Страница 41: ...mera REMOVAL Follow the 2 1 1 2 1 5 Disassembly instructions Follow the 3 26 Removal instructions Gently release the first hook with a dentist hook Release the second one on the opposite side Remove t...

Страница 42: ...ox VGA Camera continued Continue to snap the hooks onto each side of the shield box Make sure that the shield box VGA camera is in the right position and properly latched by the two hooks one on each...

Страница 43: ...uctions Use the front opening tool to disconnect the camera module VGA s board to board connector from the main PBA Remove the camera module VGA with the tweezers INSTALLATION Install a new camera mod...

Страница 44: ...REMOVAL Follow the 2 1 1 2 1 5 Disassembly instructions Follow the 3 26 3 27 Removal instructions Remove the VGA support with the tweezers INSTALLATION Install a new VGA support by hand VGA support t...

Страница 45: ...Start by removing the shielding box with your fingers Use the front opening tool to disconnect the camera 2M pixel s board to board connector from the main PBA Gently put a guitar pick between the cam...

Страница 46: ...opposite side but this time by using the tweezers to press the two hooks inwards on the camera box Use your fingers to remove the camera INSTALLATION Insert the new camera 2M pixel Press gently from...

Страница 47: ...tions AB 47 62 Camera 2M Pixel Shielding Box Mpixel Camera continued Use your finger when connecting the camera s board to board connector to the main PBA Reinstall the shielding box with your fingers...

Страница 48: ...sassembly instructions Follow the 3 26 Removal instructions Start by sliding the LCD out of the LCD frame by hand BE CAREFUL WITH THE LCD FLEX FILM Turn the LCD frame around and continue to slide the...

Страница 49: ...csson Mobile Communications AB 49 62 LCD continued Turn the LCD frame around and continue to slide until the LCD is in the correct position LCD properly mounted in the LCD frame Follow the 3 26 Instal...

Страница 50: ...62 3 32 Isolation Tape REMOVAL Follow the 2 1 1 2 1 5 Disassembly instructions Follow the 3 26 3 31 Removal instructions Remove the isolation tape with the tweezers INSTALLATION Attach a new isolatio...

Страница 51: ...1 5 Disassembly instructions Follow the 3 26 3 31 Removal instructions Partly fold the isolation tape to get access to the FPC connector with the tweezers Open up the FPC connector with a dentist hoo...

Страница 52: ...on all sides Remove the touch screen by hand INSTALLATION When installing the new touch screen do not touch the inside of the touch screen or the LCD surface Use an ionized air gun or blower to remov...

Страница 53: ...l asm Frame continued Connect the touch panel flex film with the flex film assembly tool Close the FPC connector with the dentist hook Fold the isolation tape over the FPC connector Properly assembled...

Страница 54: ...el asm Frame continued Do these seven tests when the phone is reassembled to check that the LCD unit works properly 2_00021 1_FEA209544_97 Test instruction mechanical Touch screen test Backlight brigh...

Страница 55: ...before removal Heat up the label by using hot air if needed Carefully remove the label without causing scratches If there still are residues clean the surface with isopropyl alcohol INSTALLATION Chec...

Страница 56: ...ion of that section usually ends by directing you to this Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone 4 1 Overview The reassembly...

Страница 57: ...asm Place the PBA LCD towards the cabinet upper sub Place the top of the PBA LCD into the top of the cabinet upper sub Gently lower the PBA LCD completely into the cabinet upper sub Make sure that th...

Страница 58: ...the sides If there still is a gap somewhere gently press the two halves together with your fingers DON T FORGET TO CLOSE THE CAMERA LID Apply 15 Ncm 2 Ncm torque when tightening two new screws 1 and 2...

Страница 59: ...ile Communications AB 59 62 4 1 3 Bezel Top MAKE SURE THAT THE CAMERA BEZEL IS IN ITS PROPER POSITION Slide the bezel top onto the phone and press until it is securely latched on one side Continue to...

Страница 60: ...9 544 97 A Sony Ericsson Mobile Communications AB 60 62 4 1 4 Flip asm THE FLIP MUST BE OPEN WHEN BEING MOUNTED ON THE PHONE Gently snap the flip onto the upper cabinet sub Apply 15 Ncm 2 Ncm torque w...

Страница 61: ...62 4 1 5 Battery Battery Lid asm Put the top of the battery into the battery compartment Slide the battery all the way inside the battery compartment and press it down at the bottom Place the battery...

Страница 62: ...Working Instruction Mechanical 3 000 21 1 FEA 209 544 97 A Sony Ericsson Mobile Communications AB 62 62 5 Revision history Rev Date Changes Comments A 2006 06 28 Initial release...

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