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K600/K608/V600 Working Instructions - mechanical

3/00021-1/FEA 209 544/94 A

Company Internal



Sony Ericsson Mobile Communications AB

Working Instructions - mechanical

Applicable for K600i, K600c, K608i & V600i

CONTENTS

Read this first! ......................................................................................... 2

Introduction.............................................................................................. 3

Repair actions.......................................................................................... 4

3.1

Battery Lid & Battery ..................................................................................6

3.2

Rear Case sub ass’y ..................................................................................8

3.3

Front Case sub ass’y................................................................................10

3.4

Keypad .....................................................................................................11

3.5

Key Flex ass’y ..........................................................................................12

3.6

LCD…. .....................................................................................................14

3.7

Receiver ...................................................................................................16

3.8

Frame & Camera Front ............................................................................17

3.9

Antenna Frame ass’y ...............................................................................19

3.10

Flash Light................................................................................................20

3.11

Camera Grommet.....................................................................................21

3.12

Videophone Key .......................................................................................21

3.13

Volume Key ..............................................................................................22

3.14

Internet Key..............................................................................................22

3.15

Microphone ..............................................................................................23

3.16

Camera, rear ............................................................................................23

3.17

Liquid Intrusion Indicator ..........................................................................24

3.18

Cover USB ...............................................................................................25

3.19

Vibrator ass’y ...........................................................................................26

3.20

Loudspeaker ............................................................................................27

3.21

Cover & Bearing, camera rear..................................................................28

3.22

Magnet .....................................................................................................29

3.23

Cap RF (external antenna).......................................................................30

3.24

Co-brand inlay ..........................................................................................31

Label ....................................................................................................... 32

Revision History .................................................................................... 33

Содержание K600

Страница 1: ... 3 Front Case sub ass y 10 3 4 Keypad 11 3 5 Key Flex ass y 12 3 6 LCD 14 3 7 Receiver 16 3 8 Frame Camera Front 17 3 9 Antenna Frame ass y 19 3 10 Flash Light 20 3 11 Camera Grommet 21 3 12 Videophone Key 21 3 13 Volume Key 22 3 14 Internet Key 22 3 15 Microphone 23 3 16 Camera rear 23 3 17 Liquid Intrusion Indicator 24 3 18 Cover USB 25 3 19 Vibrator ass y 26 3 20 Loudspeaker 27 3 21 Cover Beari...

Страница 2: ...loured and underlined By clicking on such a heading a Flash Player window opens showing a video clip of the removal assembly The flash movie can be controlled from the keyboard by holding down the Ctrl key and pressing another key as follows Start and Stop Ctrl Enter Rewind to start position Ctrl R Move one small step forward Ctrl right arrow Move one small step back Ctrl left arrow If your comput...

Страница 3: ...ENT Protect the phone from ESD damages whenever it has been opened by using ESD gloves cotton gloves ESD wristband ADHESIVES Use a dentist hook or a blunt pair of tweezers to remove old adhesives If necessary clean the surface with isopropyl alcohol before attaching new adhesives CAUTIONS Keep all contact surfaces clean no dirt or hand grease Be careful when using tools like the dentist hook tweez...

Страница 4: ...K600 K608 V600 Working Instructions mechanical 3 00021 1 FEA 209 544 94 A Company Internal Sony Ericsson Mobile Communications AB 4 33 3 Repair actions K600 K608 ...

Страница 5: ...V600 Working Instructions mechanical 3 00021 1 FEA 209 544 94 A Company Internal Sony Ericsson Mobile Communications AB 5 33 V600 PRECAUTIONARY ACTIONS Press the On Off button to turn the phone off K600 V600 K608 ...

Страница 6: ...anical 3 00021 1 FEA 209 544 94 A Company Internal Sony Ericsson Mobile Communications AB 6 33 3 1 Battery Lid Battery REMOVAL Push the two locking knobs downwards Gently fold up the battery lid and remove it Lift up the battery and remove it ...

Страница 7: ... A Company Internal Sony Ericsson Mobile Communications AB 7 33 Battery Lid Battery continued ASSEMBLY Put the battery in the battery compartment Attach the battery lid by starting at the side of the volume keys and then fold it down Lock the lid with the two locking knobs ...

Страница 8: ...rew positions of K600 which are the same for K608 and V600 Remove the four screws using torx bit no 6 Removed screws cannot be used and must be scrapped Insert the guitar pick between the front case and the rear case and release the rear case by sliding the guitar pick to unsnap the snap hooks The USB cover might fall out during this procedure Do the same thing on the opposite side of the phone Ge...

Страница 9: ...ternal Sony Ericsson Mobile Communications AB 9 33 Rear case sub ass y continued ASSEMBLY Position the rear case onto the front case and gently push to make them snap together Tighten four new screws using 20 Ncm torque with torx bit no 6 Follow the Assembly instructions of section 3 1 ...

Страница 10: ...tions of sections 3 1 3 2 Press with the Front Opening Tool on the digit 2 of the keypad to release the PCB Separate the PCB from the front case ASSEMBLY Make sure that all components inside the front case are in their proper places Place the PCB into the side with the volume key first Gently push the PCB onto the front case to make them snap together Follow the Assembly instructions of 3 2 3 1 ...

Страница 11: ...lexfilm Assembly Tool as shown in the picture Release the joystick button by carefully bending upwards and then removing the keypad including the joystick button If required remove the joystick button from the keypad ASSEMBLY If required first attach the joystick button to the keypad Attach the joystick button by carefully pressing it onto the joystick switch and then fold down the keypad Follow t...

Страница 12: ...REMOVAL Follow the Removal instructions of sections 3 1 3 4 The side buttons of key flex are located as indicated by the arrows and are attached with adhesives Use the dentist hook or tweezers to release the side buttons of the key flex The ZIF connector functions like this Carefully open the ZIF connector and gently remove the key flex with the tweezers ...

Страница 13: ...MBLY The camera key switch is located as indicated by the arrow Slide the camera key switch down into the two supports of the frame Fold down the flex film over the frame and attach the two side keys The ZIF Connector functions like this Use the Flexfilm Assembly Tool to connect the key flex connector to the PCB Follow the Assembly instructions of sections 3 4 3 1 ...

Страница 14: ...5 There is a gap between the LCD and the frame which is located as indicated by the arrow Put the dentist hook in this gap and raise the LCD from the frame and turn it upside down Remove the protection sheet by using tweezers The protection sheet cannot be reused The ZIF connector functions like this Use the Flexfilm Assembly Tool to open the ZIF connector of the LCD on the PCB and then remove the...

Страница 15: ... LCD continued ASSEMBLY The ZIF connector functions like this Gently slide the flex film into the ZIF connector and close the ZIF Connector using the Flexfilm Assembly Tool Attach a new protection sheet using the Flexfilm Assembly Tool Turn the LCD and press it gently into its frame Follow the Assembly instructions of sections 3 5 3 1 ...

Страница 16: ...ver REMOVAL Follow the Removal instructions of sections 3 1 3 6 Disconnect the receiver connector by using the dentist hook Place the dentist hook as shown in the picture and remove the receiver ASSEMBLY Connect the receiver connector to the PCB Gently press the receiver into the frame cavity Follow the Assembly instructions of sections 3 6 3 1 ...

Страница 17: ...s of sections 3 1 3 7 Remove the three screws using the Phillips bit Removed screws cannot be reused and must be scrapped Insert the Front Opening Tool into the gap between the BTB connector of the camera front and the PCB Disconnect the BTB connector by pushing the Front Opening Tool upwards Release the frame by unsnapping four snap hooks where this picture shows the 1st snap hook 2nd snap hook ...

Страница 18: ...nd release the camera front from the frame ASSEMBLY Use the Flex Film Assembly Tool or your fingers to connect the BTB connector of the camera front Place the frame on the PCB and make sure that the camera front is in correct position on the frame Use your fingers to snap the frame to the PCB Tighten three new screws using 11 Ncm torque with the Phillips bit Follow the Assembly instructions of sec...

Страница 19: ...the three snap hooks and then turn the antenna frame upside down The ZIF connector functions like this Use a dentist hook to open the ZIF connector and remove the antenna frame ASSEMBLY Open the ZIF connector insert the flex film and close the connector using the Flexfilm Assembly Tool Turn the antenna frame to its normal position and use your fingers to snap the three hooks of the antenna frame t...

Страница 20: ... damaged remove the packing from the flash light using tweezers The packing cannot be reused Slightly press on the edge of the antenna frame and simultaneously press on the top of flash light to remove it ASSEMBLY Put the flash light into the antenna frame and gently push the flash light until it snaps into the antenna frame If a new packing is required attach a new one by using tweezers Follow th...

Страница 21: ...touching the camera lens ASSEMBLY Use your fingers to put the camera grommet onto the camera Follow the Assembly instructions of sections 3 8 3 1 3 12 Videophone Key REMOVAL Follow the Removal instructions of sections 3 1 3 3 Remove the videophone key by using tweezers ASSEMBLY Use your fingers or tweezers to attach the videophone key inside the front case Make sure that the videophone key is in i...

Страница 22: ...ingers or tweezers to attach the volume key inside the front case Make sure that the volume key is in its proper position Follow the Assembly instructions of sections 3 3 3 1 3 14 Internet Key REMOVAL Follow the Removal instructions of sections 3 1 3 3 Remove the Internet key by using tweezers ASSEMBLY Use your fingers or tweezers to attach the Internet key inside the front case Make sure that the...

Страница 23: ...frame cavity Press the microphone gently to the bottom of the cavity Follow the Assembly instructions of sections 3 3 3 1 3 16 Camera rear REMOVAL Follow the Removal instructions of sections 3 1 3 2 Remove the camera with a dentist hook or with your fingers by lifting it straight up ASSEMBLY Position the camera so that the guiding pin on the camera goes into the guiding hole of the socket on the P...

Страница 24: ...Removal instructions of sections 3 1 3 2 Notice the liquid intrusion indicator position on the frame Remove the liquid intrusion indicator with a dentist hook Clean the frame surface with isopropyl alcohol before attaching the new indicator Never reuse a liquid intrusion indicator This picture shows a water activated liquid intrusion indicator Follow the Assembly instructions of sections 3 2 3 1 ...

Страница 25: ...ny Ericsson Mobile Communications AB 25 33 3 18 Cover USB REMOVAL ASSEMBLY Follow the Removal instructions of sections 3 1 3 2 Remove and mount the USB cover by using tweezers in the rear case for K600 and K608 and in the front case for V600 Follow the Assembly instructions of sections 3 2 3 1 ...

Страница 26: ...oval instructions of sections 3 1 3 2 Do not lift the vibrator by the flywheel Raise the vibrator from its position with the dentist hook and then gently lift it upwards to remove ASSEMBLY Do not press on the vibrator s flywheel Put the vibrator in the cavity and gently press it into the bottom of the cavity by using tweezers Follow the Assembly instructions of sections 3 2 3 1 ...

Страница 27: ...ions of sections 3 1 3 2 Put the dentist hook underneath the loudspeaker and remove it by gently lifting upwards Clean the surface with isopropyl alcohol ASSEMBLY Always attach a new speaker cushion in the cavity Put the loudspeaker into the cavity and use your fingers to gently press on the loudspeaker to secure that it becomes fixed Follow the Assembly instructions of sections 3 2 3 1 ...

Страница 28: ...remove the cover from the opposite side To replace just the bearing Remove the screw and then the bearing by using tweezers ASSEMBLY Put the new or existing cover in the position shown in the picture If just the cover was replaced or removed there should be no need to adjust the position of the bearing If the bearing was replaced or removed it should be mounted in the position shown in the picture...

Страница 29: ...st hook or tweezers Magnets cannot be reused and must be scrapped ASSEMBLY Clean the cover surface with isopropyl alcohol The magnet has a red line on one side which is shown by the arrow Position the magnet with the red line facing upwards and away from the aperture of the camera cover Press gently with the tweezers on the magnet for a few seconds to secure that the magnet has become fixed Follow...

Страница 30: ...le Communications AB 30 33 3 23 Cap RF external antenna REMOVAL ASSEMBLY Remove the cap with the dentist hook Mount the new cap with your fingers This picture shows where the cap RF is located on K600 This picture shows where the cap RF is located on K608 This picture shows where the cap RF is located on V600 ...

Страница 31: ... 31 33 3 24 Co brand inlay REMOVAL ASSEMBLY Gently remove the co brand label with the dentist hook Do not reuse a co brand label Clean the surface of the cavity with isopropyl alcohol Attach the new label by using tweezers or with your fingers and keep the pressure on the label for a few seconds to secure that it has become fixed ...

Страница 32: ...bel only is allowed on the frame Read the old label and or write the information into the Labelmake program Heat up the label with a hot air flow solder station if needed Carefully remove the label and make sure that all residues are gone If necessary clean the surface with isopropyl alcohol Do not scratch the frame Check that the right label format is loaded in the Zebra printer Write a new label...

Страница 33: ... K608 V600 Working Instructions mechanical 3 00021 1 FEA 209 544 94 A Company Internal Sony Ericsson Mobile Communications AB 33 33 5 Revision History Rev Date Changes Comments A 2005 06 29 Initial release ...

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