Sonnax Industries, Inc. Ford 4R44E ZIP KIT Скачать руководство пользователя страница 5

4R44E-5R55E ziP KiT 

installation & Testing Booklet

©2012 Sonnax Industries, Inc. 

4R44E-5R55E-ZIP-Booklet 01-26-12

800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com 

Page 5

TIME TESTED • INDUSTRY TRUSTED

Apply Component Chart

GEAR

Shifter 

Position

Fr

ont Band

Intermediated  Band

Reverse Band

Coast Clutch  ‘95-‘96

Coast Clutch  ‘97-‘00

Dir

ect Clutch

Forwar

d Clutch

Front 

One-Way 

Clutch

Reverse 

One-Way 

Clutch

4R44E/ 

4R55E

5R55E

Drive

Coast

Drive

Coast

Reverse

Reverse

Reverse

A

A*

A

H

OR

1st

1st

Overdrive

A*

A

H

OR

H

OR

2nd

Overdrive

A

A

OR               

OR

H

OR

2nd

3rd

Overdrive

A

A*

A*

A

H

OR

OR

OR

3rd

4th

Overdrive

A*

A*

A

A

H

OR

OR

OR

4th

5th

Overdrive

A

A

A

OR

OR

OR

OR

Manual 2 

Position

Manual 2 

Position

2

A

A

A

A

H

OR

OR

OR

Manual 1 

Position

Manual 1 

Position

1

A

A

A

A

H

OR

H

OR

Planetary Component

FRS

FS

RP

FRS

FRS

FS

FR

FRS

RP

Figure 8

  A  =  Applied
  H  =  Holding
  OR  =  Overrunning 

 

*  = Applied, TCS on

 †

  = Ineffective, TCS on

 FRS  = Front Sun Gear

  FS  =  Forward Sun Gear
  RP  =  Reverse Planet Assembly
  FR  =  Forward Ring Gear

Apply Component Chart Key:

Solenoid Apply Chart

Transmission 

Range Selector 

Lever Position

Powertrain Control Module 

(PCM) Gear Commanded

Shift Solenoids

SSA

SSB

SSC

SSD/CCS

4R44E/4R55E

5R55E

Park/Neutral

Park/Neutral

Park/Neutral

On

Off

Off

Off

Reverse

Reverse

Reverse

On

Off

Off

Off

Overdrive 

(TCS Off)

1

1

On

Off

Off

Off

2

On

Off

On

Off

2

3

On

On

Off

Off

3

4

Off

Off

Off

Off

4

5

Off

Off

On

Off

Overdrive 

(TCS On)

1

1

On

Off

Off

Off

2

On

Off

On

On*

2

3

On

On

Off

On*

3

4

Off

Off

Off

On

Manual 2nd

2

3

On

On

Off

On

3

A

4

A

Off

Off

Off

On

Manual 1st

1

1

On

Off

Off

On

2

A

On

Off

On

On

2

A

*

On

On

Off

On

Figure 9

  A  =   When a manual pull-in occurs above calibrated speed, the transmission will not downshift 

until the vehicle speed drops below this calibrated speed.

 

*  =  Model and calibration dependent.

Apply Component Chart Key:

Содержание Ford 4R44E ZIP KIT

Страница 1: ...re Air dry then drip a small amount of Loctite 609 or 3M 04732 sealant into the L pin opening This must have a cure time to hold properly Epoxy is not suggested as it is permanent Loctite can be heated to allow removal To remove plugs once sealed heat the area until the sealant melts then air dry Flat stone the valve body surface and clean well to remove surface imprints 4 Replace OE End Plugs a M...

Страница 2: ...eter and uses two large O rings 5 Replace OE Checkballs EPC Limit Valve Lube Orifice Plug Replace the four OE checkballs with the new Torlon balls included ensuring prop er location Replace the OE lube orifice Replace the OE EPC relief valve with the Sonnax domed relief reusing the OE spring The TCC relief and the EPC relief springs are interchangeable Two replacement L pins are included in case o...

Страница 3: ...he vehicle has line rise as reverse will not engage until line is 120 psi Delayed Reverse Forward The separator plate must be aligned with pins If not the bolt threads will separate the case from the plate causing a line pressure leak Servo Covers Blown Out of Case Inspect for causes of high line psi such as pressure regulator bore or boost sleeve wear or line booster valve stuck inboard Servo Rub...

Страница 4: ...sure No Lockup Control If TCC modulator valve sticks EPC will only obtain about 65 psi Flare on 2 3 Shift 4R 3 4 on 5 Speed The servo pin bore is worn on the intermediate servo or the spring on the piston is too strong No 3rd or 4th The 2 3 shift valve spring is missing or installed wrong Also the 1 2 shift valve should stroke during wet air test WAT at the rectangular circuit five openings in fro...

Страница 5: ... FRS FRS FS FR FRS RP Figure 8 A Applied H Holding OR Overrunning Applied TCS on Ineffective TCS on FRS Front Sun Gear FS Forward Sun Gear RP Reverse Planet Assembly FR Forward Ring Gear Apply Component Chart Key Solenoid Apply Chart Transmission Range Selector Lever Position Powertrain Control Module PCM Gear Commanded Shift Solenoids SSA SSB SSC SSD CCS 4R44E 4R55E 5R55E Park Neutral Park Neutra...

Страница 6: ... 3 3 4 Shift 275 030 1 052 13 Plain 107 1 2 2 3 Shift 284 033 730 7 Lt Purple 108 Solenoid Regulator 218 030 830 8 5 Yellow 109 TCC Regulator Inner 187 028 720 12 White 27 13 10 1 20 28 23 16 8 4 5 9 17 19 21 11 7 6 14 22 12 24 26 25 15 18 2 3 Shift Solenoid B SSB 22 48 ohms EPC Solenoid 3 1 5 7 ohms Coast Clutch Solenoid CCS SSD 22 48 ohms TCC Solenoid 8 9 16 ohms Shift Solenoid C SSC 22 48 ohms ...

Страница 7: ...onverter fill High Low line pressure Low cooler flow at idle Overheated converters Replace with Sonnax Part No 37947 05K TCC Modulator Valve No TCC apply Code 1741 Low cooler flow Poor converter fill delayed engagements Engine stall on forward engagement Replace with Sonnax Part No 37947 07K Boost Valve Assembly Soft shifts Delayed reverse Low line pressure Poor modulator control Replace with Sonn...

Страница 8: ...e 103 EPC Boost Valve Forward Modulator Valve 104 Manual Valve 105 Reverse Modulation Valves 106 2 3 or 3 4 Shift Valve 107 1 2 or 2 3 Shift Valve 108 Solenoid Regulator Valve 109 Coast Clutch Valve Converter Regulator Valve 110 Converter Clutch Modulator Valve 111 Cooler Limit Valve Bypass Valve Thermostat Bypass Valve 112 3 4 or 1 2 4 5 Shift Valve 113 Throttle Downshift Control Valve 114 Manual...

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