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magnetically coupled centrifugal pumps

MAGSON

magnetically coupled centrifugal pumps

Operating Manual

MAGSON

magnetically coupled centrifugal pumps

Operating Manual

MAGSON

magnetically coupled centrifugal pumps

Operating Manual

Содержание MAGSON MM Series

Страница 1: ...oupled centrifugal pumps magnetically coupled centrifugal pumps magnetically coupled centrifugal pumps MAGSON magnetically coupled centrifugal pumps Operating Manual MAGSON magnetically coupled centrifugal pumps Operating Manual MAGSON magnetically coupled centrifugal pumps MM Operating Manual ...

Страница 2: ...ives 8 3 2 Depiction of safety instructions 9 3 3 Symbols used 9 4 Technical Information 10 4 1 General description 10 4 2 Nameplate 10 4 3 Type codes and materials 10 4 4 Structure of MAGSON MM pumps 12 5 Transport and temporary storage 13 5 1 Safety instruction 13 5 2 Transport 13 5 3 Temporary storage 13 6 Installation 14 6 1 Safety precautions 14 6 2 Installation requirements 14 6 3 Installati...

Страница 3: ... 2 General information 19 9 3 Preventive maintenance 20 9 3 1 Overall pump 20 9 3 2 Wearing parts 20 9 3 3 Motor 21 9 3 4 Static O ring seals 21 9 4 Dismantling and replacing the motor 22 9 5 Disassembly 22 9 5 1 Disassembly Motor 22 9 5 2 Loosen housing screws 23 9 5 3 Remove housing 23 9 5 4 Pull off impeller magnet unit 24 9 5 5 Loosen the lock washer 24 9 5 6 Release shaft unit 24 9 5 7 Loosen...

Страница 4: ...4 1 Declaration of conformity ...

Страница 5: ...MAGSON centrifugal pumps 5 Issue 2018 05 Declaration of conformity ...

Страница 6: ...efore they start working at or with the pump 2 2 Validity of data All technical data dimensions and indications of weight etc were valid at the day when this manual went to press Specifications listed here may differ from the actual design of the pump but will not modify any relevant information in principle 2 3 Purpose MAGSON pumps are designed to function as centrifugal pumps delivering fluids 2...

Страница 7: ...ppendix page 30 foll Other limits Ambient temperature 0 to 40 C for 1 4401 Fluid temperature 20 to 120 C for 1 4401 Higher temperatures up to 300 C are optional available please refer to order acknowledgement 2 7 Warranty and liability The pump must only be used to the intended purpose specified by this operating manual Inappropriate operation or insufficient service and maintenance will cancel th...

Страница 8: ...ectromagnetic compatibility EMC Part 6 4 Generic standards Emission standard for industrial environments EN 61000 6 2 2005 AC 2005 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments EN 809 1998 A1 2009 AC 2010 Pumps and pump units for liquids Common safety requirements EN ISO 12100 2010 11 Safety of machinery General principles for design Risk assessm...

Страница 9: ...ccident may cause slight injuries like burns injuries of the skin and bruises for example The symbol warns you of a potential material damage The symbol indicates an important information reference such as Depiction of safety instructions All safety instructions of this document are marked with symbols designed on the basis of the SAFE principle Each of them describes the kind and source of danger...

Страница 10: ...sion there is no need to mechanically seal the shaft So in contrast to mechanically or gland sealed pumps any leakage at the shaft is completely impossible 4 2 Nameplate The nameplate of the pump not only specifies its operating data but also its type and serial number Please indicate all these data when making an inquiry reordering parts and in particular when ordering spare parts Data of the ele...

Страница 11: ...e list of the pump s Symbol 1 4401 X5CrNiMo17 2 4819 NiMo16Cr15W Hastelloy 2 4858 EPDM Ethylen FFKM PTFE Temperatures up to 300 C are possible as option please refer to order resistance of components Make sure that the materials used for making the pump are resistant to the fluid s delivered resistance may result in leakage of fluid Potential danger to the environment and health In case of doubt p...

Страница 12: ...Outer magnet 14 Housing compensating ring 15 Thrust ring housing 16 O Ring housing 17 Impeller Nut 18 Snap ring 19 Friction bearing 20 Shaft compensating ring 21 Shaft 22 Bearing tolerance ring 23 Sealing rear casing 24 Snap ring 25 Hexagon Nut The figure shows an MM pump of type 1 The structure of other types may differ see the spare parts drawing of the Appendix 1 2 14 3 12 13 4 5 6 7 8 9 10 11 ...

Страница 13: ...tored at a dry place free of frost When protect it against any contaminants getting in pump types Size 4 75 6 90 8 100 4 130 8 175 11 200 9 260 14 340 19 390 14 450 19 490 24 520 23 525 27 550 32 575 36 600 Transport and temporary storage Danger of getting jammed or bruised during transport of the pump able to the weight of the pump Do not remove the lifting device before you have put down Unpack ...

Страница 14: ...t the pipe lines to due to the pipe s thermal expansion Avoid bending radii of less than 1 5 times the nominal pipe size Also avoid sharp changes in diameters within the piping Danger of getting jammed or bruised during installation of the pump If necessary use lifting and holding devices suitable to the size and weight o Make sure that all installation work is done by competent and qualified pers...

Страница 15: ...cavitation When installing the suction line make sure to meet the NSPH value given in the the NPSH falls below this value there will be cavitation resulting in running noise drumming and vibration of We do not provide warranty for any damage to the pump caused by cavitation The suction pipe or hose should be made of a material that will not deform or distort peratures be as short as possible When ...

Страница 16: ...inal box phase AC motors have PTC resistors to monitor the winding temperature To operate the pump with frequency conv sensor as standard feature which also has to be motor without circuit ional motor protection devices Controlling the direction of rotation running will damage the pump Do not check the direction of rotation when there is no fluid in the pump Mind the direction of rotation indicate...

Страница 17: ...omatically adjusted in accordance with the char Overheating will damage the pump Do not run the pump with the discharge line closed for a longer period of time This may result in heating up the fluid inside the pump housing and damaging interior components of Putting into operation peration If there is a damage the pump must not be operated Replace wearing parts at regular intervals Do not operate...

Страница 18: ...motor s nameplate reduce the delivery rate of the pump at the discharge side or decrease the density of the fluid if possible Possible malfunction when putting the pump into operation breaker switches off the motor proceed as follows hing on the motor again check whether the impeller turns readily Make sure that the suction line and the pump housing are filled with fluid If the pump delivers for a...

Страница 19: ...into contact with hot surfaces Before working on drive units cool down the motors and actuators or wear heat General information This pump is designed for continuous operation and does not require specific maintenance Nevertheless we recommend to do the following preventive maintenance Service and maintenance Risk of electrical hazards when touching parts carrying voltage by fault ed personnel are...

Страница 20: ...ons overheating or dry running 4 leakage at the pump or piping 5 cavitation in running 6 open valves of the suction line and a clogged filter if any 9 3 2 Wearing parts Though sleeve bearing centering shaft and starting rings are designed for continuous operation they are subject to wear and tear as well So check the bearings for wear and deposits at regular intervals and replace them if necessary...

Страница 21: ...r GmbH Co KG See the Appendix for the spare parts lists When delivering dirty muddy or crystallizsing fluids you should check and clean the pump at shorter intervals 9 3 3 Motor 1 Clean the fan cowl and cooling fins once a month 2 Check the power input of the motor and compare it to the rated current given on the nameplate 9 3 4 Static O ring seals 1 Visually inspect the seals for signs of wear at...

Страница 22: ... b The order of removal is very important for the subsequent proper operation hen disassembling the pump the working area must be clean and free of metallic otherwise attract these parts and if the pump is reassembled and later used such particles and chips could First remove the connecting bolts between the pump and the motor flange then remove he motor from the pump so that the drive magnet is d...

Страница 23: ... the flange of the lantern for better accessibility of the screws The suction nozzle is directed upwards 9 5 3 Remove housing As shown in the picture pull the housing over the studs upwards NOTE As a reminder All metallic tools are to be kept away from the magnetic field of the inner magnet The working area when disassembling the pump must be clean and free of metallic parts ...

Страница 24: ...he lock washer straight then loosen the idler has magnetic forces Handle all metallic objects carefully and watch out for danger of If necessary work in pairs be released from the bearing carrier Pull off impeller magnet unit housing is removed the impeller magnet unit can be pulled out of the bearing Align the lock washer straight then loosen the idler has magnetic forces Handle all metallic obje...

Страница 25: ...k the bushing mounted on the bearing bracket and replace if necessary 9 5 7 Loosen clampin gunit Carefully loosen the clamping Nut of the inner magnet with a suitable tool 9 5 8 Remove shaft The shaft can be pulled out of the inner magnet after the clamping Nut is removed ...

Страница 26: ...c tools should be kept away from the magnetic field of the inner magnet and the drive magnet The working area when disassembling the pump must be clean and free of metallic parts 9 5 10 Removing drive magnet If necessary the drive magnet can be released from the motor by first loosening the grub screw on the drive magnet Thereafter the drive magnet can be removed by means of a puller from the moto...

Страница 27: ...lly when mounting the drive train in the pump Carefully clean all parts before assembly and make sure all parts are clean and free of metal particles etc Der Zusammenbau der Pumpe erfolgt in umgekehrter Reihenfolge zur Ausbaureihenfolge All damaged or worn parts must be replaced approved components the proper and safe operation of the pump is Strong magnetic forces danger of crushing Strong magnet...

Страница 28: ...struction There is a loud drumming flow noise Cavitation Reduce the delivery rate of the discharge line Increase the suction line diameter Cool down the fluid Increase the NPSH of the system There is a loud flow noise The starting delivery rate is insufficient Wrong direction of rotation Correct the motor s direction of rotation There is air in the suction line or pump housing Deaerate the piping ...

Страница 29: ...mp and eliminate the fault Table 4 Troubleshooting Detailed information on overheating and dry running Overheating means the excessive warming of the fluid resulting from a closed discharge and or suction line As the fluid cannot leave the pump there is no exchange of fluid The fluid remains in the pump where it permanently circulates and heats up This excessive warming may cause considerable dama...

Страница 30: ...30 Appendix A Technical data of MM pumps of type 1 Table 5 Technical data of MM pumps of type 1 Fig 2 Technical drawing of an MM pump of type 1 ...

Страница 31: ...MAGSON centrifugal pumps 31 Issue 1 2017 01 Appendix Fig 3 Characteristic curves of MM pumps of type 1 measured with water of 20 C ...

Страница 32: ...32 B Technical data of MM pumps of type 2 Table 6 Technical data of MM pumps of type 2 Fig 4 Technical drawing of an MM pump of type 2 ...

Страница 33: ...MAGSON centrifugal pumps 33 Issue 1 2017 01 Appendix Fig 5 Characteristic curves of MM pumps of type 2 measured with water of 20 C ...

Страница 34: ...34 C Technical data of MM pumps of type 3 Table 7 Technical data of MM pumps of type 3 Fig 6 Technical drawing of an MM pump of type 3 ...

Страница 35: ...MAGSON centrifugal pumps 35 Issue 1 2017 01 Appendix Fig 7 Characteristic curves of MM pumps of type 3 measured with water of 20 C ...

Страница 36: ...36 D Technical data of MM pumps of type 4 Table 8 Technical data of MM pumps of type 4 Fig 8 Technical drawing of an MM pump of type 4 ...

Страница 37: ...MAGSON centrifugal pumps 37 Issue 1 2017 01 Appendix Fig 9 Characteristic curves of MM pumps of type 4 measured with water of 20 C ...

Страница 38: ...38 E Technical data of MM pumps of type 5 Table 9 Technical data of MM pumps of type 5 Fig 10 Technical drawing of an MM pump of type 5 ...

Страница 39: ...MAGSON centrifugal pumps 39 Issue 1 2017 01 Appendix Fig 11 Characteristic curves of MM pumps of type 5 measured with water of 20 C ...

Страница 40: ...eel 316 11 1 Stud Bolt M6x68 Stainless Steel 420 12 1 Bracket GG 13 8 Outer Magnet 1 0432 NdFeB 14 1 Casing Tolerance Ring Stainless Steel 304 15 2 Thrust Bearing Carbon 16 2 Gasket Casing PTFE 17 1 Impeller Nut M8 Stainless Steel A2 70 18 1 Washer 8x13 5 Stainless Steel A4 70 19 1 Sleeve Shaft SiC 20 1 Shaft Tolerance Ring Stainless Steel 316 21 1 Shaft Stainless Steel 316 22 4 Bushing Tolerance ...

Страница 41: ...l 316 NdFeB 10 1 Rear Casing Stainless Steel 316 11 8 Stud Bolt M8x77 Stainless Steel 420 12 1 Bracket GG 13 1 Outer Magnet 1 0432 NdFeB 14 1 Casing Tolerance Ring Stainless Steel 304 15 1 Thrust Bearing Carbon 16 1 Casing Gasket PTFE 17 1 Impeller Nut M10 Stainless Steel A2 70 18 2 Washer 10x16 6 Stainless Steel A4 70 19 1 Sleeve Shaft SiC 20 2 Shaft Tolerance Ring Stainless Steel 316 21 1 Shaft ...

Страница 42: ... Stainless Steel 420 12 1 Bracket GG 13 1 Outer Magnet 1 0432 NdFeB 14 1 Casing Tolerance Ring Stainless Steel 304 15 1 Thrust Bearing Carbon 16 1 Casing Gasket PTFE 17 1 Impeller Nut M10 Stainless Steel A4 70 18 2 Washer Ø10x16 6 Stainless Steel A4 70 19 1 Sleeve Shaft SiC 20 2 Shaft Tolerance Ring Stainless Steel 316 21 1 Shaft Stainless Steel 316 22 2 Bushing Tolerance Ring Stainless Steel 316 ...

Страница 43: ...NdFeB 10 1 Rear Casing Stainless Steel 316 11 8 Stud Bolt M12x110 Stainless Steel 420 12 1 Bracket GG 13 1 Outer Magnet 1 0432 NdFeB 14 1 Casing Tolerance Ring Stainless Steel 304 15 1 Thrust Bearing Carbon 16 1 Casing Gasket PTFE 17 1 Impeller Nut M12 Stainless Steel A4 70 18 2 Washer Ø10x19 5 Stainless Steel A4 70 19 1 Sleeve Shaft SiC 20 2 Shaft Tolerance Ring Stainless Steel 316 21 1 Shaft Sta...

Страница 44: ...0 13 8 Stud Bolt M14x120 Stainless Steel 420 14 1 Bracket GG 15 2 Screw M4x10 Stainless Steel A2 70 16 2 Bushing Lock Stainless Steel 316 17 1 Inner Magnet Spacer Stainless Steel 316 18 1 Outer Magnet 1 0432 NdFeB 19 1 Pump Casing Wear Ring Stainless Steel 316 20 1 Impeller Nut M16 Stainless Steel 316 21 1 Impeller Stainless Steel 1 4408 22 4 Shaft Tolerance Ring Stainless Steel 316 23 1 Socket Sc...

Страница 45: ...ety instructions for electr MAGSON centrifugal pumps Issue 1 2017 01 Safety instructions for electr MAGSON centrifugal pumps Safety instructions for electr Safety instructions for electr Safety instructions for electric motors motors Appendix 45 ...

Страница 46: ... therefore ask you to attach a declaration of decontamination to any pump or component you send us for repair stating that you carefully cleaned and if necessary thoroughly rinsed with neutral fluid the pump or component before you shipped it to us Notwithstanding the receipt of this declaration we reserve the right to reject its repair for other reasons No SONDERMANN product or component of them ...

Страница 47: ...r them Type Serial number Date of delivery Kind of problem Declaration The pump was not used to deliver harmful or noxious substances but with the following fluids Before being shipped the pump was carefully emptied and cleaned inside and outside There are no special safety precautions required It is necessary to take the following safety precautions with regard to residual fluids and waste dispos...

Страница 48: ... SONDERMANN Pumpen Filter GmbH Co KG Version 01 of Jan 2017 English version of the German original Operating Manual Subject to technical modifications BA MM1 5 0 5 E This operating manual is protected by copyright and must not be copied nor transmitted or used in any form or by any means in full or in parts unless explicitly authorized in writing by SONDERMANN Pumpen Filter GmbH Co KG ...

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