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OPERATION AND INSTALLATION

MANUAL FOR THE

PCA10-30A

SOLAR ELECTRIC PUMP CONTROLLER

MANUFACTURED BY:

GOLDEN GENESIS CO

SOLARJACK

7812 E. Acoma Dr.

SCOTTSDALE, ARIZONA 85260

UNITED STATES OF AMERICA

PHONE # (800) 223-9580

FAX # (480) 483-6431

DC# 5223-0001-A

REV 0297

For controllers with serial numbers 18057 and above

Table of Contents

1.0

Introduction

2.0

Product Overview

2.1

Features

2.2

Application

3.0

Installation and Operation

3.1

Location

3.2

Wiring

3.3

Water Sensors

3.4

Adjustment Procedures

4.0

Troubleshooting

5.0

Technical Specifications

6.0

Warranty Statement

Содержание PCA10-30A - REV 0297

Страница 1: ...ES OF AMERICA PHONE 800 223 9580 FAX 480 483 6431 DC 5223 0001 A REV 0297 For controllers with serial numbers 18057 and above Table of Contents 1 0 Introduction 2 0 Product Overview 2 1 Features 2 2 Application 3 0 Installation and Operation 3 1 Location 3 2 Wiring 3 3 Water Sensors 3 4 Adjustment Procedures 4 0 Troubleshooting 5 0 Technical Specifications 6 0 Warranty Statement ...

Страница 2: ... as thousands of amperes can flow Remove all jewelry use insulated tools and secure all conductors Batteries can produce explosive hydrogen gas Be sure battery housing is well ventilated 2 0 Product Overview The PCA series of controllers are designed to operate with a variety of DC power sources Typically these include solar electric modules wind generators and batteries or any combination of the ...

Страница 3: ...es of standard controllers are designed to operate on is the interface between the Solarjack SDS series of pumps and the DC power source as well as peripheral pump system signal devices The PCA series controllers are capable of operating with a variety of DC inputs including solar electric modules wind generators and batteries or any combination of the three Of these solar electric modules are the...

Страница 4: ...to wiring Refer to Adjustment Procedures for details double check polarity and wire termination tightness before powering up the system 1 Turn ON OFF switch to the OFF position 2 Connect ground rod conductor to controller chassis ground block 3 Connect frame ground conductor to controller chassis ground block 4 Connect pump ground conductor to controller chassis ground block 5 Connect pump motor n...

Страница 5: ...vel electrodes interface serve as an automatic system shutdown when properly installed and configured The PCA series of controllers are capable of two configurations high or low level shutdown The high level shutdown is typically used to interface with a water storage tank to achieve the same system control results as a float switch The low level shutdown is intended to monitor the well water leve...

Страница 6: ...5 Remote Switch HI LO 3 6 Water Cut off HI LO 4 NOTES 1 Set point is Low Voltage Cut off The controller will turn off the pump if the battery voltage drops below set point preventing excessive battery discharge conditions thereby helping to extend battery life 2 Set point is solar module input constant voltage hold approximately at solar modules maximum power point These voltages will work with mo...

Страница 7: ...re is to adjust the output voltage of the controller to reduce the water flow of the pump Typically this not recommended as the PCA controllers are factory calibrated for optimum voltage output for the SDS series of pumps A common case scenario as to when the controller might be readjusted for a lower voltage output would be an installation where the static water level drops rapidly when the pump ...

Страница 8: ...trode wires if used and turn switch 5 and 6 off If the green LED is still not on disconnect the pump wires L and L If the green light does not turn on then check voltage on L and L with a volt meter to confirm no output voltage THEN WHAT 5 For additional pump test connect a jumper wire across terminals PV and L This will bypass the controller and allow the pump to run directly from the DC source T...

Страница 9: ...ower directly to the motor leads If the pump still does not run and the current is over 1 5 amps the pump is in a locked rotor condition and must be repaired 5 0 Technical Specifications 6 0 Warranty Statement PCA and PCB Series of Pump Controllers Limited Warranty Twenty Four Months Solarjack warrants to the original consumer that its products shall be free from defects in material and workmanshi...

Страница 10: ...OLARJACK BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES LOSS OR EXPENSE ARISING IN CONNECTION WITH THE USE OF OR THE INABILITY TO USE ITS GOODS FOR ANY PURPOSE WHATSOEVER SOLARJACK S MAXIMUM LIABILITY SHALL NOT IN ANY CASE EXCEED THE CONTRACT PRICE FOR THE GOODS CLAIMED TO BE DEFECTIVE OR UNSUITABLE Solarjack is not responsible for labor transportation and related costs incurred by the cust...

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