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12/06/99 

is configured to accommodate a Normally Closed (N.C.) float switch; float switch closed = water 
tank low = pump water or float switch open = water tank high = shut off pump. 
 
4. With switch number 6 in the OFF position, the controller is configured to interface with  
electrode water level sensors for a water level HIGH pump shutdown and a LOW water level pump 
activation. With switch number 6 in the ON position, the controller is configured to interface with 
electrode water level sensors for a water level LOW pump shutdown and a HIGH water level pump 
activation. 
 
The input and output voltage set-points are calibrated at the factory and typically will not require 
end user adjustment for proper system operation. However, if system “fine tuning” is desired for 
optimal performance, please refer to the adjustment procedures below. 
 
INPUT VOLTAGE ADJUSTMENT 
 
The purpose of this procedure is to adjust the voltage of the solar electric panel to its peak power 
point and thus obtain maximum water delivery from the system. In a solar electric application, this 
procedure should be performed with the solar electric panel at its normal operating temperature at 
mid-day to match as close as possible the worst case maximum voltage operating point. On a 
battery source system, it is not recommended to adjust the input voltage set-point. 
 
1. With the system installed, controller properly configured and pumping water, turn the solar 
electric panel away from the sun until the pump flow rate is reduced by approximately 50%. If this 
is not possible then shade the panels slightly until the same results are obtained. 
 
2. Connect an accurate DC volt meter to the pump side of the controller (L+ and L-). 
 
3. Slowly turn the “Panel Input Voltage” trimmer located on the face of the controller until the 
highest possible output voltage is obtained. 
 
4. Return the solar electric panel(s) to their normal or unshaded position. The pump will then 
operate at its maximum output. 
 
NOTE: Counter Clockwise lowers input voltage and Clockwise increases input voltage. 
 
OUTPUT VOLTAGE ADJUSTMENT 
 
The purpose of this procedure is to adjust the output voltage of the controller to reduce the water 
flow of the pump. Typically this not recommended as the PCA controllers are factory calibrated for 
optimum voltage output for the SDS series of pumps. 
 
A common case scenario as to when the controller might be readjusted for a lower voltage output 
would be an installation where the static water level drops rapidly when the pump system is 
performing at its peak, thus turning off the pump system. The low water level electrode located in 
the well would detect this low water level. The well could take a long time recharge to a water level 
high enough (as detected by the high water level electrode located in the well) to reactive the 
pumping process. This scenario could cause the pump system to cycle on and off unnecessarily 
through out the day and possibly reduce system water production as compared with the following 
solution. The solution in this case would be to reduce the controller output voltage to the pump, 
thereby reducing water flow to a level where the well can maintain the water level above the low 

Содержание PCA 10-30A

Страница 1: ...12 06 99 1 PCA 10 30A SDS SUBMERISIBLE PUMP CONTROLLER USER S MANUAL...

Страница 2: ...STATES OF AMERICA PHONE 800 223 9580 FAX 480 483 6431 DC 5223 0001 A REV 0297 For controllers with serial numbers 18057 and above Table of Contents 1 0 Introduction 2 0 Product Overview 2 1 Features 2...

Страница 3: ...nals as thousands of amperes can flow Remove all jewelry use insulated tools and secure all conductors Batteries can produce explosive hydrogen gas Be sure battery housing is well ventilated 2 0 Produ...

Страница 4: ...series of standard controllers are designed to operate on is the interface between the Solarjack SDS series of pumps and the DC power source as well as peripheral pump system signal devices The PCA se...

Страница 5: ...rior to wiring Refer to Adjustment Procedures for details double check polarity and wire termination tightness before powering up the system 1 Turn ON OFF switch to the OFF position 2 Connect ground r...

Страница 6: ...k low pump ON PUMP OFF float switch open water tank high pump OFF Water Level Electrodes The water level electrodes interface serve as an automatic system shutdown when properly installed and configur...

Страница 7: ...tches on the DIP switch are used for this selection For proper controller operation only one of these first four switches should be in the ON position Please refer to the chart below for the switch po...

Страница 8: ...uced by approximately 50 If this is not possible then shade the panels slightly until the same results are obtained 2 Connect an accurate DC volt meter to the pump side of the controller L and L 3 Slo...

Страница 9: ...g water connect an accurate DC volt meter to the pump side of the controller L and L 2 Slowly turn the Output Voltage trimmer located on the face of the controller until desired output voltage and wat...

Страница 10: ...ll bypass the controller and allow the pump to run directly from the DC source This step will confirm pump operation If the DC source is a solar array the test must be conducted when full sunlight is...

Страница 11: ...han the rating of the controller 1 Check wiring diagram for proper connection 2 Check for skinned wires or faulty underwater splice 3 Check for locked motor armature With the pump out of the well bypa...

Страница 12: ...er of the product voids all warranty Warranty limitations There are no express warranties except as listed above SOLARJACK shall have no responsibility for damage to property persons animals or other...

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