Solar Stik 20-0302204 Скачать руководство пользователя страница 38 | Manualshive

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Solar Stik 20-0302204 Скачать руководство пользователя страница 38

24VDC Power Hub 3500 Operator Manual

January 2020

|

Solar Stik

®

, Inc.

38

|

Err 21 - Current sensor issue

This error will not auto-reset.
Disconnect all wires, and then reconnect all wires. Also, make sure the minus on the MPPT solar
charge controller (PV minus/Battery minus) is not bypassing the solar charge controller.

If the error remains, please contact your FSR.

Err 26 - Terminal overheated

Power terminals overheated, check wiring, including the wiring type and type of strands, and/or
fasten bolts if possible.

This error will auto-reset.

Err 28 - Power stage issue

This error will not auto-reset.

Disconnect all wires, and then reconnect all wires. If the error persists the solar charge controller is
probably faulty. Contact FSR.

Err 33 - PV over-voltage

This error will auto-reset after PV-voltage has dropped to safe limit. This error is an indication that
the PV-array configuration with regard to open-circuit voltage is critical. Check the PV panel spec,
configuration, and if required, re-organise panels.

Err 34 - PV over-current

The current from the PV-panel array has exceeded 75A. This error could be generated due to
an internal system fault. Disconnect the Power Hub from all power-sources, wait 3 minutes, and
power-up again. If the error persists the controller is probably faulty, contact your FSR.

Err 38, Err 39 - PV Input shutdown

To protect the battery from over-charging the panel input is shorted.

Possible reasons for this error to occur:

• There is another device connected to the battery, which is configured to a higher voltage.
• The battery is disconnected using a manual switch. Ideally the charger should be switched

off before disconnecting the battery, this avoids a voltage overshoot on the charger output.
If necessary the voltage trip-level for the PV Short protection can be increased by raising the
Equalization voltage set-point (note: equalization does not have to be enabled in this case).

Error recovery:

• Error 38: First disconnect the PV panels and disconnect the battery. Wait for 3 minutes, then

reconnect the battery first and next the panels.

• Error 39: The Power Hub will automatically resume operation once the battery voltage drops

below the max charge level for 1 minute.

If the error persists the one or more solar charge controller is probably faulty. Contact FSR.

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Содержание 20-0302204

Страница 1: ...MAINTENANCE MANUAL FOR THE 24VDC POWER HUB 3500 January 2020 Solar Stik Inc DISTRIBUTION STATEMENT A Approved for public release distribution is unlimited Version 1 0 Updated 20200130 P N 20 0302204...

Страница 2: ...er Point Tracking MPPT Charge Controls 13 Derating 13 The Inter Connect System 14 Equipment Description 16 Connection Ports and Vents 16 Internal Cooling 18 Information Plate I Plate 18 Faceplate 19 O...

Страница 3: ...l Not Power Up 33 Performance Issues Causes and Solutions 33 Data Logging and Remote Monitoring 34 Performance and Troubleshooting 34 Data Storage and Retrieval 34 MicroSD Card Formatting 35 Remote Mo...

Страница 4: ...ak connection 21 Figure 15 Power Hub 24 VDC IN OUT ports 21 Figure 16 Power Hub Tech port 21 Figure 17 LCD user interface and navigation guide 22 Figure 18 Data views displayed in Pages 22 Figure 19 D...

Страница 5: ...able power generation is required to support a battery Reducing generator run time in a hybrid system is critical Less reliance on grid utility power is desirable DC power management and distribution...

Страница 6: ...equirements Consequently not every feature in the Power Hub may be used for an application The Power Hub can support operation with either lead acid or lithium battery types Other changes in programmi...

Страница 7: ...onfiguration where DC is used for any of the following Peak Shaving Inverter operation Battery charging Product Safety Information and Instructions This manual contains important safety instructions t...

Страница 8: ...or warranties regarding the use of the System in connection with life support systems or other medical equipment devices Limitations on Liability Safety Information Labels Your safety and the safety...

Страница 9: ...tors transformers and appliances Remove the power source and the class C fire becomes a class A or B fire Recommended Fire Extinguisher NSN 4210 00 288 7219 Fire Extinguisher Carbon Dioxide 10 lb Carb...

Страница 10: ...electrical shock DON T LET THIS BE YOU HIGH VOLTAGE System components PV arrays and generators may have lethal line voltages Extreme care should be taken to protect against electrocution Always work...

Страница 11: ...hould only be open to access operator controls and closed at all other times Impact Equipment should not be dropped onto hard surfaces at a height greater than one foot when transporting or during ope...

Страница 12: ...Battery State of Charge SoC The MPPT process allows a PV array to operate at its rated available voltage turning the higher PV voltage into charging current amps which is then provided to the battery...

Страница 13: ...time and historical models DC power values are tracked as it flows in through the PV Controller circuits as well as power that flows out to a connected battery PRO Verter or additional Power Hub s Onl...

Страница 14: ...gation power distribution timing and more The Importance of Proper System Connection While there is no unsafe way to make connections using a common polarized connector proper setup of the Inter Conne...

Страница 15: ...mum current 24 VDC connection only Mechanically locks into place Rotate knob clockwise to lock counterclockwise to release Can be repaired or modified in the field the affected leg will disconnect fro...

Страница 16: ...igure 20 or 24 VDC loads C For external modem connection to the remote monitoring kit RMK if present optional D For connection to a 24VDC PRO Verter or 24VDC Expander Paks Figure 20 20 Expander Pak Po...

Страница 17: ...ns for solar panel input A B Description Connector Amps Voltage A 24 VDC NATO Slave unmetered NATO Slave 100 24 VDC B Regulated 24 VDC Input Only unmetered Inter Connect Port 100 total 24 VDC Figure 7...

Страница 18: ...should be connected as described on the I Plate The Warning and Notices are important lists of things to do and not to do Be familiar with their content before operating the Power Hub An I Plate is u...

Страница 19: ...orts Recommended safety equipment PV charging specifications compatible battery chemistries environmental operating conditions and Solar Stik Technical Support contact information are provided in the...

Страница 20: ...controller has two 2 input ports both ports are equal When connecting fewer than four 4 arrays choose one port from each of the three 3 charge controllers After the first three 3 ports are connected...

Страница 21: ...emote access to the data provided by it Figure 15 Power Hub 24 VDC IN OUT ports Powering up the Power Hub User Interface The user interface will activate when the Power Hub Inter Connect Circuit is ac...

Страница 22: ...ery bank voltage Net current flowing to or from the System batteries Depending on how the System is configured the LCD shows capabilities that may or may not be utilized by the Power Hub so icons and...

Страница 23: ...avigate submenus under the menu items on the device list Menu Button Note The charging current reported may be at or near 0 0 A when the batteries are charged fully even if the PV arrays are in full s...

Страница 24: ...y Total yield System yield Load Error Parallel operation status Parallel operation Daily history Overall history Device 0 0W 0 0Ah 0 0kWh 0 0kWh 0 No error On Standalone Off 0 0A 0 00V 0 00V Daily His...

Страница 25: ...starter voltage alarm Low state of charge alarm Low battery temperature alarm High battery temperature alarm Mid voltage alarm High charge current alarm High discharge current alarm Cell Imbalance al...

Страница 26: ...00 PV Array 24VDC PRO Verter Figure 20 Power Hub as the primary power management device Loads Battery Monitor Understanding Reported Values The voltage and current flowing out of the Power Hub reporte...

Страница 27: ...or will also approach zero 0 A as the batteries approach a fully charged state DEVICE LIST Battery Monitor Time 100 0 0A 0 0W Solar Charger 1 Solar Charger 2 Solar Charger 3 Battery Monitor Battery Ti...

Страница 28: ...fications Settings Firmware Time Firmware version Build date time Online updates Offline updates Stored backup firmware v2 03 201702271607 Display Language Time Display off time Show boat and motor ho...

Страница 29: ...ta cards manually TCP port Press to scan 0080 Wireless AC sensors Time No gateway Ethernet Time Unplugged State Wi Fi Time No Wi Fi adapter connected GPS Time Status Latitude Longitude Speed Course Al...

Страница 30: ...ility of a single Power Hub to regulate Figure 23 The combined maximum potential power output from two 2 Power Hub 3500s is 7000 W in a stacked configuration At 24 VDC that equals 208 A of current whi...

Страница 31: ...nal components from environmental factors Additionally two 2 sets of steel reinforced holes one 1 in the lid and one 1 in the base of the case flank the latches on the front of the case A lock similar...

Страница 32: ...he Power Hub in the most dry environment possible for a time long enough that any remaining moisture inside will dry When it is dry reintegrate the Power Hub to the System and test it to determine if...

Страница 33: ...d battery SOC from primary management device e g PRO Verter Not registering charge current with panels operating in sun 1 Power Hub overheated 2 Batteries fully charged 29 0 VDC or near to that 1 Chec...

Страница 34: ...ations These historical records can assist in troubleshooting and maintaining peak performance of the Power Hub and connected components such as PV arrays and batteries Performance both current and hi...

Страница 35: ...whatever reason but this also means when the data file has been uploaded to VRM it needs to be renamed or cleared from the micro SD card before reinserting otherwise the data will be transmitted again...

Страница 36: ...SD card is used first upload the data file Adding a Power Hub Installation is only possible after the VRM Portal has received the first data transmission from the Power Hub user interface Steps to add...

Страница 37: ...This error will not auto reset Err 6 Err 7 Remote battery voltage sense failure Check if the V sense connector is properly connected to the battery terminals Most likely cause the remote V sense conne...

Страница 38: ...he PV panel array has exceeded 75A This error could be generated due to an internal system fault Disconnect the Power Hub from all power sources wait 3 minutes and power up again If the error persists...

Страница 39: ...Y to N setup item 31 Reset the solar charge controllers to factory defaults and then reconfigure it Note that solar chargers automatically configure themselves to be BMS controlled when they are conn...

Страница 40: ...ces when they are not in use This will save power allowing more power to be available when it is needed Clean the air filters of the Power Hub air intake vents monthly Wash them with water dry them th...

Страница 41: ...OC Solar array output fluctuates due to changing environmental conditions PV generation can degrade as the panel temperature rises and the failure of an entire solar array may occur if a portion of a...

Страница 42: ...protected against reverse polarity and transient voltage surges Charge Controller Specifications 77 F 25 C Maximum PV Input Voltage 100 VDC Maximum PV Input Current 100 A 24 V nominal Maximum PV Powe...

Страница 43: ...able energy power generation systems with detailed explanation of system components Advanced configuration options with hands on deployment of actual systems will enhance student understanding Solar S...

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