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“Streamline Closed Circuit”

SOLAR STORAGE

SOLAR WATER HEATER

OWNER’S MANUAL

AND

WARRANTY / INSTALLATION INFORMATION

WARNING: Plumber – Be Aware

Use copper pipe ONLY. Plastic pipe MUST NOT be used.

It is a requirement of a solar water heater installation that all

pipe work be in copper and not plastic, due to the effects of

high water temperatures.

Solahart Industries Pty Ltd

ABN 45 064 945 848

This water heater must be installed and serviced by an authorised person.

Please leave this guide with the householder.

Содержание Streamline Closed Circuit

Страница 1: ...e ONLY Plastic pipe MUST NOT be used It is a requirement of a solar water heater installation that all pipe work be in copper and not plastic due to the effects of high water temperatures Solahart Ind...

Страница 2: ...icate WARNING Plumber Be Aware The solar hot and solar cold pipes between the solar storage tank and the solar collectors MUST BE of copper and fully insulated with closed cell polymer insulation or s...

Страница 3: ...uction 4 About Your Water Heater 5 How Your Water Heater Works 8 Regular Care 10 Save A Service Call 11 Installation Solar Storage Tank 14 Installation Solar Collectors 22 Connections Plumbing 26 Conn...

Страница 4: ...es Pty Ltd has been producing thermosiphon solar hot water systems which is well over 40 years of hot water experience Solahart is the market leader in Australia and a dominant brand throughout the wo...

Страница 5: ...er heater as part of a solar water heater system because water at a temperature much higher than the controller setting can be delivered HOTTER WATER INCREASES THE RISK OF SCALD INJURY This water heat...

Страница 6: ...rical supply The power outlet must be switched on for the solar controls to operate and solar gain to be achieved HOW DO I KNOW IF THE WATER HEATER IS INSTALLED CORRECTLY Installation requirements are...

Страница 7: ...l provide These include the water quality the water pressure temperature inlet and outlet and the water usage pattern However your Solahart water heater is supported by a comprehensive warranty refer...

Страница 8: ...deactivated and the closed circuit fluid in the solar collectors and solar pipe work drains back into the heat exchanger in the solar storage tank The closed circuit provides protection to the solar c...

Страница 9: ...erational Modes solid green remains on Standby mode 1 x green Flooding solar circuit 2 x green Checking solar contribution 3 x green Pump flow control 4 x green Pump flow established 5 x green Tank at...

Страница 10: ...ked for performance or replaced at intervals not exceeding 5 years or more frequently in areas where there is a high incidence of water deposits refer to Water Supplies on page 52 EXPANSION CONTROL VA...

Страница 11: ...to meet the average family needs However in some circumstances it may be necessary to install an additional solar collector Are you using more hot water than you think Is one outlet especially the sho...

Страница 12: ...cycle However if it discharges more than a bucket full of water in 24 hours there may be another problem Continuous dribble Try gently raising the easing lever on the relief valve for a few seconds r...

Страница 13: ...er than you think Refer to Not Enough Hot Water on page 11 Is there a leaking hot water pipe dripping hot water tap etc Even a small leak will waste a surprising quantity of hot water and energy Repla...

Страница 14: ...lectors Refer to Solar Collector Location on page 22 and to Pipe Lengths on page 23 Clearance must be allowed for servicing of the solar storage tank The solar storage tank must be accessible without...

Страница 15: ...rom the water heater is not covered under warranty Refer to AS NZS 3500 4 for precautions to be taken for installations in frost prone areas The water heater is not suitable for installation in areas...

Страница 16: ...in water tank blocking this section of gutter from the remaining gutter and fitting a tube or pipe of a material compatible with the gutter material in this section of the gutter and penetrating the s...

Страница 17: ...l i e between the hot water inlet and the tempered water outlet of no greater than 10 C Where a temperature limiting device is installed adjacent to the in series booster water heater the cold water l...

Страница 18: ...flow and return system is required in a building a temperature limiting device can only be installed on a dead leg branching off the circulated hot water flow and return pipe If circulated tempered w...

Страница 19: ...st be fitted up to the connections on both the solar storage tank and the solar collectors ANODE TYPES The correct anode type for the water supply being used must be fitted in the water heater refer t...

Страница 20: ...NSTALLATION SOLAR STORAGE TANK 20 DIMENSIONS AND TECHNICAL DATA Model DBV 270 00 Capacity 270 litres Mass 145 kg empty 415 kg full Specifications are subject to change with ongoing product improvement...

Страница 21: ...INSTALLATION SOLAR STORAGE TANK 21 TYPICAL INSTALLATION OUTDOOR LOCATION TYPICAL INSTALLATION INDOOR LOCATION...

Страница 22: ...n a roof with a pitch less than 10 a Variable Pitch stand is required Refer to your local Solar Distributor for details For an installation at right angles to across the roof pitch a Flat Roof stand a...

Страница 23: ...etres For each additional metre of pipe length reduce the number of 90 bends by two Note One 90 elbow is equal to two 90 bends Notes It is important not to cross connect the solar cold and solar hot p...

Страница 24: ...plied with the solar storage tank will not circulate closed circuit fluid through heights greater than 9 m and solar gain will not be achieved For heights greater than 9 m an auxiliary pump kit PN 299...

Страница 25: ...ions on both the solar collectors and the solar storage tank as very high temperature closed circuit fluid can flow from the solar collectors to the solar storage tank under certain conditions Plastic...

Страница 26: ...n the water heater to allow for disconnection of the water heater This solar storage tank has either a plastic dip tube or fitting liner in the inlet and outlet fittings see diagram These must be in p...

Страница 27: ...it is strongly recommended the pipe work downstream of the relief valve be capable of carrying water exceeding 93 C Failure to observe this precaution may result in damage to pipe work and property S...

Страница 28: ...g only the fittings supplied To connect the solar cold and solar hot pipes to the solar storage tank Remove the compression nut and olive from the solar hot inlet fitting at the top of the solar stora...

Страница 29: ...sed the requirements of this Standard Therefore this model water heater complies with the condition stated in AS NZS 3000 2000 clause 6 3 3 3 2 b ELECTRICAL CONNECTION All electrical work and permanen...

Страница 30: ...jacket to prevent possible damage TEMPERATURE SETTING For reasons of safety and economy we advise the thermostat of the in series booster water heater be set at the lowest temperature that will provi...

Страница 31: ...CTIONS The auxiliary pump is to be installed on the solar cold pipe from the solar storage tank to the solar collectors Refer to the label on top of the storage tank to identify the solar cold pipe Th...

Страница 32: ...AUXILIARY PUMP 32 Auxiliary Pump Typical Installation...

Страница 33: ...ive plug from the auxiliary pump to the terminals marked PUMP 2 on the control board refer to Wiring Diagram on page 30 and the earth wire spade connector from the auxiliary pump to a terminal on the...

Страница 34: ...n the pipe work between the outlet of the heat exchanger and the solar pump located behind the lower front cover of the solar storage tank refer to step 4 of Commissioning the Solar Circuit on page 37...

Страница 35: ...f the solar circuit This includes checking the closed circuit fluid level and conducting a drain back test The following equipment is required a 1500 mm long x 12 mm diameter clear hose closed circuit...

Страница 36: ...as not to be scalded by either the closed circuit fluid or the vapour escaping from the solar circuit Pre Commissioning Notes Before commencing the solar circuit commissioning procedure check the sol...

Страница 37: ...nected from the solar control module if it is necessary to remove the lower front cover completely from the work area in front of the solar storage tank heat exchanger isolation valve open 4 Ensure th...

Страница 38: ...r circuit is complete to reconnect the hot sensor lead otherwise when the electrical supply is switched on the solar pump will deactivate after one hour and the solar control unit will then enter a fa...

Страница 39: ...f the solar circuit pipe work including in the roof space and on the roof If leaking rectify any leaks in the solar circuit the height from the base of the storage tank to the top of the collectors ha...

Страница 40: ...rain back completely to this level then check there is a continuous fall of at least 5 1 in 10 grade in the solar pipe work from the solar collectors to the solar storage tank the solar collectors hav...

Страница 41: ...low the text marking it will be necessary to add water to the heat exchanger to top up the level of closed circuit fluid There is sufficient Hartgard concentrate in the solar circuit heat exchanger su...

Страница 42: ...ed on the side of the solar storage tank in step 8 It would be necessary to add one litre of water to the heat exchanger Eg If the dynamic level is 180 mm above the text marking then place a mark at l...

Страница 43: ...exchanger if required To drain closed circuit fluid If not already removed disconnect the drain line and remove the spring clip from the solar circuit relief valve at the top of the solar storage tank...

Страница 44: ...eaks whilst the pump is operating and the solar circuit is at its working pressure It is important to check all of the solar circuit pipe work including in the roof space and on the roof 25 If the pro...

Страница 45: ...ect the hot sensor lead to the connecting plug located on the tab in the upper front cover opening reconnect hot sensor lead It is important to reconnect the hot sensor lead otherwise when the electri...

Страница 46: ...ower front cover will expose 240 V wiring Switch off the electrical supply at the power outlet to the water heater before removing the lower front cover and if necessary disconnecting the ribbon cable...

Страница 47: ...turn off the water heater on completion of the installation such as on a building site or where the premises is vacant then Switch off the electrical supply at the power outlet to the water heater Cl...

Страница 48: ...work area in front of the solar storage tank At the completion of this procedure if the ribbon cable from the solar monitor has been disconnected reconnect it to the solar control module prior to repl...

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Страница 52: ...e water heater during long periods of no use In areas where this is likely to occur the installer should instruct the householder on how to dissipate the gas safely If under these conditions the water...

Страница 53: ...supplies where the supply of gas electricity or water does not comply with relevant codes or acts c Where the water heater or water heater component has failed directly or indirectly as a result of e...

Страница 54: ...tic dwelling Streamline Closed Circuit Years 4 5 New heat exchanger free of charge with installation and labour costs being the responsibility of the owner Solar Collector from date of installation Wa...

Страница 55: ...livery Details System Model No System Type Tank Model No Tank Serial No Collector Model No No of Collectors Collector Serial No s 1 2 3 4 Booster Type please circle Electric continuous Off Peak 1 nigh...

Страница 56: ...hone International Sales 61 8 9351 4600 Facsimile International Sales 61 8 9351 4698 Email solahart solahart com au Internet www solahart com au International Offices Europe USA Phone International 31...

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