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GENERAL SAFETY RULES

WARNING

READ THE FOLLOWING INSTRUCTIONS BEFORE OPERATING THIS MACHINE

This machine was designed for certain applications only. Sohn Manufacturing strongly
recommends that this machine not be modified and/or used for any application other than that for
which it was designed. If you have any questions relative to a particular application, DO NOT use
the machine until you have first contacted Sohn Manufacturing to determine if it can or should be
performed on the machine. As with all machinery, there are certain hazards involved with the
operation of the product. Using the machine with respect and caution will considerably lessen the
possibility of personal injury. However, if normal safety precautions are overlooked or ignored,
personal injury to the operator may result. Safety equipment such as guards, goggles and hearing
protection can reduce your potential for injury. But even the best guard won’t make up for poor
judgment, carelessness or inattention.

and exercise

in the

workplace.

:Your personal safety is your responsibility.

1. DO NOT OPERATE THIS MACHINE UNTIL it is assembled and installed according to the

instructions. FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE
OPERATING THE MACHINE.

Follow all wiring codes and recommended electrical

connections. Learn the machine’s application and limitations as well as the specific hazards
peculiar to it. OBTAIN ADVICE from your supervisor, instructor, or another qualified person
if you are not familiar with the operation of this machine.

2. DO NOT OPERATE MACHINE WITHOUT GUARDS IN PLACE.

3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. NEVER

START THE MACHINE before clearing the web of all objects (tools, scrap pieces, etc.)

4. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use this machine in damp or wet

locations, or expose them to rain. Keep work area well lighted.

5. KEEP CHILDREN AND VISITORS AWAY. Children and visitors should be kept a safe

distance from work area.

6. WEAR PROPER APPAREL. No loose clothing, gloves, neckties, rings, bracelets, or other

jewelry to get caught in moving parts. Nonslip footwear is recommended. Wear protective
hair covering to contain long hair.

7. KEEP ARMS, HANDS, FINGERS away from all moving parts of the machine. DON’T

OVERREACH. Keep proper footing and balance at all times.

8. USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not

recommended by Sohn Manufacturing may cause hazards or risk of injury to persons.

Always use common sense

caution

REMEMBER

WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY

3

Содержание 6503

Страница 1: ...SOHN MODEL 6503 OPERATORS MANUAL MANUFACTURING INC P O BOX 427 ELKHART LAKE WI 53020 USA PH 920 876 3361 FAX 920 876 2952 E MAIL sohn WEB www sohnmanufacturing com sohnmanufacturing com ...

Страница 2: ...bvious operator danger points However due to the variances in OSHA Codes which allows OSHA Inspectors to determine OSHA violations in accordance to their interpretation of OSHA Codes Sohn does not warrant the machine to meet all OSHA requirements which can vary in accordance to the location and OSHA Inspectors It is agreed that in accepting this proposal the meeting of final OSHA requirements for ...

Страница 3: ...ANGLEMENT HAZARD BELT DRIVE ELECTRIC SHOCK HAZARD GENERAL WARNING HAND ABRASION PINCH POINT HAND IN ROLLERS ENTANGLEMENT HAZARD HAND IN GEARS HAND ENTANGLEMENT G CUT SEVER HAZARD J NO ACCESS FOR UNAUTHORIZED PERSONNEL H HAIR ENTANGLEMENT I DO NOT REMOVE GUARD K WEAR EYE PROTECTION L READ MANUAL 2 M NOT A LIFT POINT N SERVICE MANUAL ...

Страница 4: ...CTION MANUAL BEFORE OPERATING THE MACHINE Follow all wiring codes and recommended electrical connections Learn the machine s application and limitations as well as the specific hazards peculiar to it OBTAIN ADVICE from your supervisor instructor or another qualified person if you are not familiar with the operation of this machine 2 DO NOT OPERATE MACHINEWITHOUT GUARDS IN PLACE 3 KEEP WORK AREA CL...

Страница 5: ...CT THE MACHINE from the power source before installing or removing accessories before adjusting or changing set ups or when making repairs 12 NEVER LEAVE MACHINE RUNNING UNATTENDED TURN POWER OFF Don t leave machine until it comes to a complete stop 13 CERTAIN MATERIALS will generate unusually high noise levels When using such materials test to determine the necessity of hearing protection 14 CERT...

Страница 6: ...e has been processed It s preset number would normally be set to the length of a full roll of material Red Button Count Reset P Button Used only during initial programming of the counter Left Arrow This button selects one of the digits for presetting Each press of the button will advance to the next digit Up Arrow Pressing this button will advance the preset count for the selected digit This dial ...

Страница 7: ...the wider part of the bearing blocks are to be facing the center of the unit itself This will assure proper alignment of the gear shaft and print cylinder At this point consideration should be given to the mounting of the printing plate on the print cylinder so that you do have some adjustment horizontally on this shaft To accomplish this there are two brass set screws in each print cylinder Care ...

Страница 8: ...Bring waste to waste rewind following threading diagram FOUNTAIN LOCKING SCREW FOUNTAIN ADJUSTMENT KNOB OPTION ROTARY PACER ASSEMBLY DIE REWIND WASTE UNWIND PRINT CYLINDER SLITTER PRODUCT REWIND PRINTING DIE CUTTING WEB PATH PACER ASSEMBLY ROTARY DIE DIE REWIND WASTE UNWIND ROTARY REWIND PRODUCT DIE CUTTING WEB PATH 2 DIES SLITTER OPTION PACER ASSEMBLY REWIND WASTE UNWIND ROTARY DIE OPTION SLITTER...

Страница 9: ...E G G E 7 ...

Страница 10: ... 8 Pitch Bearer Shaft Die Bearer Bearing Die Bearer Assembly Complete Flange Nut Pressure Knob Pressure Bar Adjusting Rod Set Screw Right Bearing Block Assembly Left Bearing Block Assembly Waste Roller Tie Bar Die Pressure Screw Oil Wiper Assembly Gear Side not shown Oil Wiper Assembly Operators Side not shown Anvil Shaft 32 Pitch Option Anvil Gear 1 8 Pitch Anvil Gear 32 Pitch Option Anvil Bearin...

Страница 11: ...PART NO DESCRIPTION QTY PRICE EA 1 2 3 4 5 Print Cylinder various sizes Brass Set Screw Print Cylinder Shaft Print Cylinder Gear various sizes Screw 1 2 1 1 1 1 2 3 4 5 14 PRINT CYLINDER 9 ...

Страница 12: ... Blade Assembly Dr Blade only Ink Roller Gear 1 8 Pitch Fountain Gear Set Screw O Ring Retainer Fountain O Ring Ink Roller Set Screw Ink Roller Gear 32 Pitch Option Ink Roller 1 8 Pitch Ink Roller 32 Pitch Option Fountain Shaft 1 8 Pitch Fountain Bushing 1 4 2 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 3 4 5 6 7 9 10 8 11 12 14 14 12 11 14 13 13 INK FOUNTAIN 10 ...

Страница 13: ...PART NO DESCRIPTION QTY PRICE EA 1 Pacer Nip Assembly 1 1 PACER NIP ASSEMBLY PACER NIP ENGAGED WITH ANVIL 11 ...

Страница 14: ...s the front of the ink fountain is facing you 2 Slide the O ring first then the retainer onto the shaft 3 Insert the T bar on the right side of the fountain body 4 Slide the O ring first then the retainer onto the T bar 5 Place the ink roller between the retainers on the left and right side Align the shaft of the gear and shaft assembly into the roller on the left side and the shaft of the T bar i...

Страница 15: ...ear must be aligned with the dimple in the shaft ATTENTION NOTE FAILURE TO DO SO WILL CAUSE DAMAGE TO THE SHAFT When re assembling the ink roller to the fountain shaft the set screws in the ink roller must be aligned with the flats in the shaft The flats in the shaft are in alignment with the dimple DIMPLE DIMPLE FLAT SET SCREW SET SCREW 13 ...

Страница 16: ...ADIUS most commonly 1 8 but many dies have either a smaller or larger corner radius In the case of an oval or special shape it s essential to have actual samples of the labels cut by the die in question submitted with the plate order If the sample of the die cut has been printed it should be marked SAMPLE FOR DIE CUT ONLY 6 THE NUMBER OF ROWS OF CAVITIES ACROSS THE DIE Most often this number will ...

Страница 17: ... for address labels for 1 25 x 2 00 rectangle die cut 1 16 corner radius 2 across on 1 50 centers 3 around on 65T 32DP Unwind 4 or as another example Plate for Model 6503 1 color per artwork submitted for carton labels for 2 00 x 5 25 butt cut 1 across 1 around on 54T 32P Runs with 2 cavity butt cut die on 108T 32DP Unwind 4 Please take special note that it is a standard policy in our industry to ...

Страница 18: ...king screw and position the spacers as required and insert the blades in the groove Also insert a blade at the inside end of the spacers where it will serve as an edge guide Tighten the locking screw The blades may also be cut in two and insertedverticaltotheweb When slitting paper the web normally slides across the top edge of the slitting head When slitting pressure sensitive tape the head shoul...

Страница 19: ... doctor blade B Wrong type of ink C Ink has lost its viscosity A Turn down slightly on doctor blade adjustments until correct amount of ink is obtained B See Page 5 C If ink is too thick add thinner Do not overfill fountain If ink is too washed out add more ink D Use Sohn recommended paper 10 Paper sticks to printing plate and wraps around shaft A Ink has built up on printing plate and dried from ...

Страница 20: ...SOHN MODEL 6503 MANUFACTURING INC P O BOX 427 ELKHART LAKE WI 53020 USA PH 920 876 3361 FAX 920 876 2952 E MAIL sohn WEB www sohnmanufacturing com sohnmanufacturing com ...

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