MAN_Furia_GB_01
26
01/2019
MAN_Furia_GB_01
Manuel d'entretien et d'utilisation
user maintenance guide
6.1.3 - Replacing brake pads on the D24 2-piston
calipers
2
3
5
4
1
4 Nm
Loctite 648
Legend
1 Adjustment screw
2 Return screw
3 Spring
4 Pin
5 Brake pad
● Adjust the brake pads until they reach the stop using the
adjustment screws (1).
● Remove the four return screws (2) and the four springs (3).
● Straighten the ends of the pin (4) and then remove it.
● Remove the used brake pads (5).
● Place the new pads (5) in position.
● Place the new pin (4) in position, and then twist its ends.
● Reinstall the four return screws (2) and the new springs
(3). Tightening torque 4 mN. Applying a drop of high thread
locking compound on the threads of the screw.
● Tighten the screws (1) to put the pads in position. The gap
between the pad and the disc must be 1 mm.
●
Do not operate the brake pedal unless pads
are installed. This would make the pistons
difficult to return to their position, and brake
fluid leaks might then occur.
►
Check the pads for wear before every start-up.
►
Never drive with excessively worn pads
(minimum thickness of pads for D24 2-piston
calipers : 6 mm).
►
The brake is an essential safety element. If the
braking system is defective or you have the
slightest doubt, do not put the kart in service.
6.1.4 - Adjusting the gap between the pads and the
disc
1
3
1
3
2
1 mm
1 mm
Legend
1 Adjustment screw
2 Disc
3 Pad
● Tighten or loosen the screw (1) to obtain a 1 mm gap
between the disc (2) and the pad (3).
6.1.5 - Replacing the brake hose
● The brake fluid hoses are a critical safety element. It is
very important to check their state regularly.
● Check the state of the hoses especially at connecting
points and fixation points.
● Replace any damaged hose.
● Use a spanner to loosen the screw at each end of the hose
and the mounting points on the kart.
● Install a new hose with new seals and banjo screws.
● Ensure that the mounts securing the hoses to the kart are
properly tightened.
►
The brake is an essential safety element.
Do not put the kart in operation if the break
system is faulty or if you have a doubt.
►
Faulty braking system may lead to a serious or
even fatal injury.
►
Check connexions of hoses, no leak.
►
Use brake fluid DOT 4 only.
