October 1, 2018
Lit. No. 70472, Rev. 02
V-Maxx™ G2 Hopper Spreader
VX-6010
Installation Instructions
CAUTION
Read this document before installing or operating the spreader.
A DIVISION OF DOUGLAS DYNAMICS, LLC
Страница 1: ...October 1 2018 Lit No 70472 Rev 02 V Maxx G2 Hopper Spreader VX 6010 Installation Instructions CAUTION Read this document before installing or operating the spreader A DIVISION OF DOUGLAS DYNAMICS LLC ...
Страница 2: ...t if not avoided could result in death or serious personal injury Shut off control and unplug spreader before servicing ROTATING AUGER CAN CAUSE SERIOUS INJURY OR DEATH Keep arms hands and loose clothing away from auger D6335 DO NOT EXCEED GVWR OF VEHICLE DO NOT OVERLOAD SPREADER LOAD SPREADER EVENLY D6546 Read Owner s Manual for Installation Instructions Secure spreader to truck with ratchet stra...
Страница 3: ...SINJURYORDEATH ALWAYSDISCONNECTPOWER WHENNOTINUSE ROTATING PARTS CAN CAUSE SERIOUS INJURY OR DEATH ALWAYS DISCONNECT POWER WHEN NOT IN USE SERIAL NUMBER LABEL Code Definition YY 2 Digit Year MM 2 Digit Month DD 2 Digit Day LL 2 Digit Location Code XXXX 4 Digit Sequential Number ZZZZZ 5 7 Digit Assembly Part Number TrynEx International LLC 531 Ajax Drive Madison Heights MI 48071 YYMMDDLLXXXXZZZZZ V...
Страница 4: ...e recommend the addition of an OSHA compliant Backup Alarm This alarm is required for OSHA governed employers CAUTION Do not operate a spreader in need of maintenance Before operating the spreader reassemble any parts or hardware removed for cleaning or adjusting Before operating the spreader remove materials such as cleaning rags brushes and hand tools from the spreader Before operating the sprea...
Страница 5: ... flame CELL PHONES A driver s first responsibility is the safe operation of the vehicle The most important thing you can do to prevent a crash is to avoid distractions and pay attention to the road Wait until it is safe to operate Mobile Communication Equipment such as cell phones text messaging devices pagers or two way radios WARNING Gasoline is highly flammable and gasoline vapor is explosive N...
Страница 6: ...7 107 7 7 613 778 1139 1545 450 428 562 796 1117 M33 x 3 50 M36 x 4 00 2101 2701 1468 1952 325 M16 x 2 00 231 167 M18 x 2 50 318 222 Recommended Fastener Torque Chart Size Size Torque ft lb Grade 5 Grade 8 Metric Fasteners Class 8 8 and 10 9 These torque values apply to fasteners except those noted in the instructions Torque ft lb Grade 5 Grade 8 Size Size Torque ft lb Class 8 8 Class 10 9 Torque ...
Страница 7: ...ial does not exceed GVWR or GAWR rating label and complies with FMVSS CAUTION Read and adhere to manufacturer s ice control material package labeling including Material Safety Data Sheet requirements CAUTION Never use wet materials or materials with foreign debris with any of these spreaders These units are designed to handle dry clean free flowing material MATERIAL WEIGHTS Density Material lb ft3...
Страница 8: ...nd 10 locknuts 5 Feed the spinner harness plug through the slot in the bracket and press the fir tree mount on the plug into the hole in the bracket 6 Slide the spreader forward until the stop bracket contacts the rear of the truck body If the spreader frame hits the front of the truck bed first relocate the stop bracket on the frame so that it contacts the rear of the truck bed 7 Center the sprea...
Страница 9: ...OUNTING THE SPREADER WARNING Spreader shall be bolted to vehicle frame Do not rely on the tie down chains or straps alone to hold spreader in vehicle CAUTION Before drilling holes check to be sure that no vehicle wiring or other components could be damaged Rear Stop Bracket Mounting Holes Frame Mounting Holes three per side 2 Secure the spreader to the vehicle bed using eight 1 2 x 1 1 2 cap screw...
Страница 10: ...assembly from the storage dump shipping position to the normal operating position following the instructions below MOUNTING THE SPREADER Ratchet Strap Bracket Mounting Holes two per side Construct Sill Spacer Measure the distance from the front end of the hopper sill to the front of the vehicle bed and make a spacer from 2 x 8 lumber to fit that area Failure to install this spacer could result in ...
Страница 11: ...he spinner harness plug on the rear of the frame CHANGING FROM NORMAL OPERATING POSITION TO STORAGE DUMP POSITION 1 Disconnect the spinner harness from the spinner harness plug and install the plug covers 2 Remove the 1 2 x 24 locking pin from the lower hole in the housing 3 Lift the spinner assembly upward to disengage the shoulder bolts from the lower notches on the frame pivot the assembly up a...
Страница 12: ...e the vehicle battery cable as laid out in Step 4 6 Using cable ties secure the battery cable to the vehicle Verify that the harness cannot drop onto the road when it is disconnected from the spreader 7 Attach the vehicle battery cable red wire to the other fuse holder stud so that the ring terminal is on top of the fuse replace the lock washer and nut 8 Torque the fuse holder nuts to 106 159 in l...
Страница 13: ... any hot sharp or moving parts of the vehicle Routing will vary from vehicle to vehicle 3 Choose a cab control mounting location that can be reached by the harness The location must be within easy reach of the vehicle operator without restricting access to vehicle controls or instrumentation Do not mount the control in areas prohibited by the vehicle manufacturer for reasons of crashworthiness See...
Страница 14: ... in the cab or in the rear of the vehicle Always use the tap provided by the OEM DO NOT splice the orange wire into the wire coming off the stoplight switch by the brake pedal Splicing at the stoplight switch may affect transmission shifting cruise control or other vehicle functions For vehicles with a tap along the frame rail or at the rear cross member 1 Cut the tape holding the orange wire wher...
Страница 15: ...air Cable 4 ga Red 18 ga Black 4 ga Black Connect to Spreader Harness To Vehicle CHMSL Signal tap located in cab To Vehicle CHMSL Signal tap located in rear of vehicle Not Used 100A Fuse 6 ga Red 18 ga Red To Vehicle Switched Accessory BRN ORN ORN 8 Pin Connector Vehicle Control Harness Vehicle Cable Assembly VEHICLE HARNESS DIAGRAM ...
Страница 16: ...ess Assembly ACC Power Block cover removed Accessory Work Light Switch Auger Switch Spreader Module POSITIVE NEGATIVE To CHMSL Vibrator Relay Fuse Holder ACC Taps FEED P N BAT SPIN RED BLK GND BLK ORN B GRY BLK RED BLK BLUE WHT RED BLK BLK BLK ELECTRICAL COMPONENTS ...
Страница 17: ...inner turn freely Verify that dielectric grease is applied to all electrical connections Verify that wire harnesses and battery cables are properly secured away from hot or moving parts Verify that the vehicle battery cable has sufficient ground clearance when the spreader is removed from the vehicle ...
Страница 18: ...l use by TrynEx International outlets or spreader owner is granted TrynEx International reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used TrynEx International or the vehicle manufacturer may require or recommend optional equipment for spreaders Do not excee...