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Lit. No. 70455, Rev. 04 

13 

October 15, 2017

WIRING AND HARNESS INSTRUCTIONS

5.  Insert a rubber grommet into the hole.

6.  Route the harness as laid out in Step 2.

7.  Secure the vehicle control harness to the vehicle.

8.  Attach the red wire to a switched accessory circuit.

Cab Control Installation

1. Con

fi

 rm that the chosen cab control mounting 

position will not interfere with other equipment or 
allow unintentional starting of the spreader.

2.  Install the vehicle side of the mounting bracket 

using three #10 x 3/8" Phillips head tapping 
screws.

3.  Install the control side of the bracket to the control 

using four #8 x 3/8" Phillips head machine screws.

Vehicle Control Harness Installation

1.  Plug the vehicle harness into the spreader harness.

2.  Lay out a path for routing the vehicle control 

harness from its attachment point on the vehicle 
battery cable into the cab of the vehicle. Make sure 
the path avoids any hot, sharp, or moving parts 
of the vehicle. Routing will vary from vehicle to 
vehicle.

3.  Choose a cab control mounting location that can 

be reached by the harness. The location must 
be within easy reach of the vehicle operator 
without restricting access to vehicle controls or 
instrumentation.

Do not mount the control in areas prohibited 
by the vehicle manufacturer for reasons of 
crashworthiness. See the vehicle's body builder's 
book, owner's manual, or service manual for 
details. The shaded portions in the illustration 
below show the most commonly restricted areas.

4.  Drill a 5/8" hole in the 

fi

 re wall so the vehicle 

control harness can reach the desired cab control 
location.

 CAUTION

Before drilling any holes, check both sides 
of the material for any wires, fuel lines, fuel 
tanks, etc., that may be damaged by drilling.

 CAUTION

Do not alter, modify, or install additional 
components in shaded areas shown below. 
Failure to comply may interfere with airbag 
deployment or cause injury to operator in an 
accident.

Control Side
(Control not shown.)

Vehicle Side

#10 x 3/8" 

Tapping

Screw

#8 x 3/8"

Machine

Screw 

Содержание V-Maxx G2 VX-2200

Страница 1: ...r 15 2017 Lit No 70455 Rev 04 V Maxx G2 Hopper Spreader VX 2200 VX 2200HO Installation Instructions A DIVISION OF DOUGLAS DYNAMICS LLC CAUTION Read this document before installing or operating the spr...

Страница 2: ...njury It may also be used to alert against unsafe practices WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious personal injury DO NOT EXCEED GVWR...

Страница 3: ...side frame SERIAL NUMBER LABEL Code Definition YY 2 Digit Year MM 2 Digit Month DD 2 Digit Day LL 2 Digit Location Code XXXX 4 Digit Sequential Number ZZZZZ 5 7 Digit Assembly Part Number TrynEx Inter...

Страница 4: ...perating the spreader reassemble any parts or hardware removed for cleaning or adjusting Before operating the spreader remove materials such as cleaning rags brushes and hand tools from the spreader B...

Страница 5: ...flame CELL PHONES A driver s first responsibility is the safe operation of the vehicle The most important thing you can do to prevent a crash is to avoid distractions and pay attention to the road Wai...

Страница 6: ...7 107 7 7 613 778 1139 1545 450 428 562 796 1117 M33 x 3 50 M36 x 4 00 2101 2701 1468 1952 325 M16 x 2 00 231 167 M18 x 2 50 318 222 Recommended Fastener Torque Chart Size Size Torque ft lb Grade 5 Gr...

Страница 7: ...ires National Highway Traffic Safety Administration altered vehicle certification labeling Installer to verify that struck load of snow or ice control material does not exceed GVWR or GAWR rating labe...

Страница 8: ...g the fasteners supplied in the bolt kit Spinner Shaft Spinner Tube INSTALL HOPPER IN VEHICLE BED 1 Remove the vehicle tailgate 2 Use slings or chains to lift the spreader by the four large round hole...

Страница 9: ...y forward and down to engage the latch pin in each latch pin slot Verify that the latches are locked under the pin Latch Pin Rear Frame Support Tab Material Chute Latch Lever Latch Pin Slot IMPORTANT...

Страница 10: ...vehicle bed from side to side 2 Position the rear stop bars against the sides of the spreader frame and the rear edge of the vehicle bed The spreader may be moved slightly rearward to align with the m...

Страница 11: ...ally outward to the vehicle frame Construct Sill Spacer Measure the distance from the front end of the hopper sill to the front of the vehicle bed and make a spacer from 2 x 8 lumber to fit that area...

Страница 12: ...cle battery cable as laid out in Step 4 6 Using cable ties secure the battery cable to the vehicle Verify that the harness cannot drop onto the road when it is disconnected from the spreader 7 Attach...

Страница 13: ...any hot sharp or moving parts of the vehicle Routing will vary from vehicle to vehicle 3 Choose a cab control mounting location that can be reached by the harness The location must be within easy reac...

Страница 14: ...the cab or in the rear of the vehicle Always use the tap provided by the OEM DO NOT splice the orange wire into the wire coming off the stoplight switch by the brake pedal Splicing at the stoplight s...

Страница 15: ...ir Cable 4 ga Red 18 ga Black 4 ga Black Connect to Spreader Harness To Vehicle CHMSL Signal tap located in cab To Vehicle CHMSL Signal tap located in rear of vehicle Not Used 100 A Fuse 6 ga Red 18 g...

Страница 16: ...HT RED BLK GND B BLK RED Feed Auger Drive Switch To Auger Motor Spreader Harness Assembly Vibrator Harness ACC Taps ACC Power Block cover removed To CHMSL Accessory Work Light Switch Feed Auger Drive...

Страница 17: ...inner turn freely Verify that dielectric grease is applied to all electrical connections Verify that wire harnesses and battery cables are properly secured away from hot or moving parts Verify that th...

Страница 18: ...se by TrynEx International outlets or spreader owner is granted TrynEx International reserves the right under its product improvement policy to change construction or design details and furnish equipm...

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