SnowEx Brine PRO 2000 Скачать руководство пользователя страница 44

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YES

N
O

Dry Start Up

Machine

Starts Adding

Salt

Wait 10

min.

Measure

Salinity with

Refractometer

Wet Start Up

Check Factor

Setting

Does the

Refractometer

read less than

24%?

Is the Difference between

Measured Salinity and

Indicated Salinity

Less than 0.4%?

Reduce Factor by

10 Points

Does the

Machine Indicate

between

23.0% & 23.6%?

Is the Difference between

Measured Salinity and

Indicated Salinity

Less than 0.4%?

Wait 15

min.

Is the Measured

Salinity Less than

or Greater than the

Indicated

Percentage?

Repeat this cycle until desired salinity is achieved.

Adjust factor in smaller increments until desired

accuracy is achieved. Increase the factor when

the measured salinity is lower than the indicated.

Decrease the factor when measured salinity is

higher than the indicated.

Wait 15-20 minutes between adjustments and

never

adjust the factor by more than 10 points at

a time.

Reduce

Factor by
10 Points

Increase

Factor by
10 Points

LESS

GREATER

Achieving Salinity Flow Chart

YES

Measure

Salinity with

Refractometer

Test Sample

Содержание Brine PRO 2000

Страница 1: ...1...

Страница 2: ...2...

Страница 3: ...ment for desired Salinity 30 minutes or longer to reach 23 3 salinity Do not interrupt the machine during startup cycle 4 to 10 Salt build up in mixing tank is normal depending on quality of salt Star...

Страница 4: ...he desired salinity Mixing Tank Discharge Pipes In Batch Mode the machine will stop brine production when the rear storage tank is full In Automatic Mode the discharge pump will turn on when the rear...

Страница 5: ...Basics of Brine Making 20 10 6 6 12 22...

Страница 6: ...Basics of Brine Making Refractometer...

Страница 7: ...7 BRINE PRO 2000...

Страница 8: ...safely Damage caused by installing or storing in an unsuitable environment may violate the warranty The brine maker requires a forklift with a minimum of 3 300 lbs lifting capacity and 72 fork extens...

Страница 9: ...9 BRINE PRO 2000 Set Up Accessibility...

Страница 10: ...10 Walk Through Mixing Tank 265 Gallon Hopper 1 cubic yard Storage Tank 285 Gallon Cleanout Drain Rubber Dust Shield Covering Hammer Mill Hammer Mill Spray Bar...

Страница 11: ...11 Auger Motor Auger Transmission Auger Motor Trans Kit Hopper Auger Walk Through...

Страница 12: ...12 Circulation Pump 210 GPM Circulation Pump Motor Vibrator Mix Tank Discharge Pipes Hammer Mill Motor Brine Tank Cover Flow Meter Walk Through...

Страница 13: ...e Storage Tank Brine Outlet Pump Check Valve Float Switches Outlet pump is a 66 gal min Sump Pump Check Valve on the transfer hose to prevent back flow to the Outlet Pump Transfer hose to the Check Va...

Страница 14: ...interface to set batching automated or cleaning modes Ex Jog Functions Guarantees precise salt delivery to mixing tank for proper brine mixture Creates consistent particle sizes Rotary Vane feeder to...

Страница 15: ...secured with four T Bolt style latches and a door safety switch Safety Switch is a magnetic switch Gap up to 5 8 To open door simply unscrew all four T Bolts Simple and easy to clean the internals of...

Страница 16: ...ivity Sensor Measures Salinity Wipe sensor after sitting Float Switch Circulation Pump Pump Prime Level Transfer Inlet Drain mix tank to storage tank Circulation Pump Inlet Circulation Pump Outlet Wal...

Страница 17: ...17 The unit has four Eductor Nozzles located in the Mixing Tank It is equipped with 6 Fresh Water Nozzles 4 Tee 2 Elbow Walk Through...

Страница 18: ...salt application 3 clean out valve allows for simple draining of waste material out of the mixing chamber Helps to generate a uniform brine mixture Eductor nozzles to agitate brine mixture Mixing Tan...

Страница 19: ...ntrol Valve Ability to regulate the flow of water from the touch screen Water Line Input 3 to 18 GPM is required IMPORTANT Inline filter maybe required depending on water quality Water Supply Walk Thr...

Страница 20: ...20 Walk Through Flow Indirect operated solenoid valve Water Supply...

Страница 21: ...21 Walk Through...

Страница 22: ...ck 1 220 VAC TB1 VFD OL4 Variable Frequency Drive Vibrator Water Valve CB2 Power Supply CB1 Grinder Motor OL1 Circulation Pump OL2 Motor Contact Starter CON2 Frequency Drive DR1 Reads 50Hz on Startup...

Страница 23: ...r salt is very dry and free flowing you may need to use one of the larger baffles to reduce flow If your salt is wet or clumpy you will need to open up the baffles Having too much flow can create auge...

Страница 24: ...24 Getting Started Baffle location...

Страница 25: ...steer type loader is recommended for loading salt into dry hopper On Initial Start Up only fill the hopper 1 4 the way full for baffle calibration Do not exceed the fill line when adding salt 1 cubic...

Страница 26: ...26 Getting Started...

Страница 27: ...27 Getting Started Hook Up Water Supply Requires 3 15 gal min...

Страница 28: ...28 Turn the Supply Power on Supply Power ON...

Страница 29: ...t Screen will be displayed Getting Started To begin select the mode by pressing the circle with the arrow Then press NEXT Make sure the Emergency Stop Switch is Pulled Out Touch the screen anywhere to...

Страница 30: ...t is capable of holding Manual discharge is required Select Batch by pressing the mode selection arrow Pressing Next will take you to the batch mode control screen Pressing Start will begin brine prod...

Страница 31: ...Batch Mode Manual Discharge In Batch Mode Batch Done will appear in the message center when the storage tank is full You will need to manually discharge the brine storage tank DISCHARGING BATCH DONE D...

Страница 32: ...ue to make and discharge brine to an external storage tank until the preset run limit is reached Select Automatic by pressing the mode selection arrow Pressing Next will take you to the automatic mode...

Страница 33: ...ker You will need to take into account your brine will require more storage space than 1000 gallons Press reset button then the control button Once the machine produces 1000 gallons of brine the machi...

Страница 34: ...34 Fresh Water Nozzle Pattern Getting Started...

Страница 35: ...me the pump after the water level is above the circulation inlet or if it has been sitting for a period of time Open the reservoir cap and add 64 ounces of water Make sure the pump is not running Repl...

Страница 36: ...introduce salt to the mixing tank and the fresh water will turn off At this time the circulation pump will start and you should see obvious circulation in the mixing tank If circulation is not visibl...

Страница 37: ...salt quality Be patient and do not interrupt the machine during Startup cycle Start measuring salinity 15 minutes after salt flow starts through the hammer mill You will be using an entire hopper of s...

Страница 38: ...te the conductivity sensor with the factor value adjustment Calibration should be completed on initial startup Salt quality and water quality can have an effect on the measurement of salinity It is re...

Страница 39: ...39 Using a Refractometer Salt Refractometer Kit Instructions Refractometer Calibration Screw Driver Refractometer Case Distilled Water to set the zero point Sample Extractor...

Страница 40: ...40 Using a Refractometer Description Cover Plate Calibration Screw Eyepiece with ribbed focus ring Prism Barrel with textured grip...

Страница 41: ...the concentration or density of a solution increases its refractive index changes proportionately The refractive angle measured by your refractometer registers on the scale The larger the concentrati...

Страница 42: ...sm platform Close the cover plate ensuring the sample spreads completely across the prism Use the supplied screwdriver to turn the calibration screw so that the dark and light boundary line coincides...

Страница 43: ...cover plate so the solution spreads evenly on the prism Aim the front end of the refractometer toward a light source and adjust eyepiece for the clearest focus of the boundary line between blue and wh...

Страница 44: ...4 Wait 15 min NO Is the Measured Salinity Less than or Greater than the Indicated Percentage Repeat this cycle until desired salinity is achieved Adjust factor in smaller increments until desired accu...

Страница 45: ...e Factor by more than 10 points at a time or the brine maker may fail to perform as intended Press the factor set window to pull up the keyboard Key in the desired Factor Value and press enter You wil...

Страница 46: ...e Center Salinity Reading Auto Run Limit Vibrator Saltmizer Adjust Factor Adjust Status Lights WTR Water CIR Circulation Pump HAM Hammer Mill VIB Vibrator AUG Auger DIS Discharge Pump Used to Display...

Страница 47: ...value and counts down as the brine is created Shows how much brine the unit has left to create Will automatically stop making brine once the value has reached zero Reset each time the counter reaches...

Страница 48: ...48 Operating Modes Automatic Press the INFO button to monitor the flow rate auger output input total delivered and set the Auto Run Limit Auto Control Screen...

Страница 49: ...ne is being created This counter can be reset at any time by touching the RESET button Total Delivered How many total gallons the unit has made This value is not able to be reset Set Auto Limit How ma...

Страница 50: ...salt and circulating the brine while adding fresh water to the mixing tank Once the unit reaches the lowest acceptable salinity it automatically stops brine production This uses built up salt remainin...

Страница 51: ...51 Operating Modes Hammer Mill Wash This mode allows the hammer mill to be washed out by and should be washed out before allowing the machine to sit for several days...

Страница 52: ...52 Operating Modes Jog This mode allows manual operation of the systems normally under computer control water flow circulation pump hammer mill vibrator auger and discharge pump...

Страница 53: ...d brine while reducing salt build up in the mixing tank The unit will stop adding salt and continue circulation adding only fresh water By doing this the unit is trying to use up any undissolved salt...

Страница 54: ...54 Maintenance...

Страница 55: ...Drain the storage Tank Open Transfer Valve Shut off unit Open cleanout drain at front of mixing tank Rinse hammer mill thoroughly Carefully remove residual solids in mixing tank Wash down with hose S...

Страница 56: ...56 Maintenance...

Страница 57: ...57 Maintenance Zerk Fitting Locations 4 Total Grease Every 10 Hours...

Страница 58: ...58 Service Screens Touch top left corner to unlock service screens Indicated by GREEN CIRCLE Press on the screen to pull up keyboard...

Страница 59: ...59 Disable Cap and type in name Press Enter Repeat for Password Field Pressing the Lock Icon will display user name Pressing the Home Icon will take you back to Home Screen Credentials...

Страница 60: ...60 Machine Unlocked and System Control A Red Light visible in the right corner when unlocked Select Language Touch top left corner hidden button...

Страница 61: ...est Float Indicator lights will illuminate Green when the switch is closed Procedure Raise the floats manually and watch for indicator lights to test Enter this screen by selecting the VFD info button...

Страница 62: ...hours for each component If there is a software update these values will have to be written down and reloaded to maintain the total hours See Hour Meter Input Screen for more info Enter this screen b...

Страница 63: ...orner of System Info screen to enter the Hour Meter Water Total screen Values from the Hour Meter screen below will need to be recorded before a software update and manually loaded here afterwards Aft...

Страница 64: ...ischarge Pump Timeout Select Timers Press the Discharge Pump Timeout window to pull up keyboard Enter the desire time you would like the discharge pump to run Min 8 minutes Max 20 minutes Reference Pa...

Страница 65: ...65 BRINE PRO 2000 Troubleshooting...

Страница 66: ...og Mode is used to manually control sub systems independently for troubleshooting and testing Sub System Functions Hammer mill Circulation Pump Discharge Pump Water Valve Vibrator Auger Troubleshootin...

Страница 67: ...e if breaker is tripped inside the control panel OL4 If problem persists clear out the area around the auger Check to see if breaker is tripped inside control panel OL2 Check Flush circulation pump Ch...

Страница 68: ...68 Troubleshooting Check to see if breaker inside control panel is tripped OL3 Check pump for air bubble See if check valve is operating correctly Adjust discharge pump timeout setting Pop Up Messages...

Страница 69: ...d inside the control panel OL1 Open hammer mill door and rinse out the hammer mill with a garden hose Adjust baffles to reduce salt flow Check to see if hammer mill door is closed all the way The hamm...

Страница 70: ...pply is too high 3 15 gal min is required Reduce water flow Check flow meter to make sure it is functioning properly Water supply is too low 3 15 gal min is required Increase water flow Check flow met...

Страница 71: ...Take a refractometer reading and reference the flow chart in your owner s manual or reference page 51 in this manual Salinity is too low Check to ensure the conductivity sensor is clean Take a refrac...

Страница 72: ...72 Troubleshooting Pop Up Messages Reference page 70 in this manual to test float switches...

Страница 73: ...73 Troubleshooting Pop Up Messages Bearings must be grease every 10 hours or damage may occur...

Страница 74: ...k Hammer Mill 17 White 18 Black Auger Motor Direct to VFD Hammer Mill Safety Switch 56 Red i7 Black Run Level Mix 56 White i5 Black High Limit Tank 56 White i1 Black Discharge Pump 21 White 22 Black V...

Страница 75: ...75 BRINE PRO 2000 Wiring Diagram...

Страница 76: ...above SD card to Stop 3 Wait 30 seconds 4 Move selector switch back to Run 5 Push CB1 Breaker Down to the Off position 6 Wait 30 seconds 7 Push CB1 Breaker Up to the On position PLC Reset is Complete...

Страница 77: ...77 PLC Software Upgrade 1 Power on unit Push CB1 Breaker down to the off position 2 Insert SD Card into slot as shown...

Страница 78: ...78 PLC Software Upgrade 3 Push CB1 Breaker up to the on position 4 Watch for green SD to go out Be patient when this process begins It could take a few minutes...

Страница 79: ...79 PLC Software Upgrade 5 Wait for lights to turn Green 6 Move selector switch above SD card to Stop 7 Wait 5 seconds 8 Move selector switch back to Run PLC Upgrade is Complete...

Страница 80: ...80 HMI Software Upgrade 1 Turn the Power on record gallons Hours etc 2 Insert the Flash Drive 3 Press Yes on the Screen 4 Press Restart on the Screen 5 Remove Flash Drive Immediately...

Страница 81: ...81...

Страница 82: ...82 Serial Number Label...

Страница 83: ...83 Liqui Maxx Specifications...

Страница 84: ...ount Adjustable Boom Receiver Mount BRM 175 Accessory only Boom Options Consider using the optional BRM 175 Adjustable Boom Receiver Mount if the tips of the nozzles lie outside this zone when using y...

Страница 85: ...raying capabilities to the unit Bolts directly to the sprayer frame and includes spray wand with 100 foot hose Universal Mount Kit PN UMK 200 This kit includes ratchet straps brackets and hardware for...

Страница 86: ...86 Standard Sprayer Control Complete and safe control of both spraying pressure and valve shut down from the operators seat...

Страница 87: ...3 zone control This helps to apply liquid exactly where it s needed without wasting material GPS ground speed sensors automatically adjust the flow according to the vehicle speed reducing the chance o...

Страница 88: ...88 Deluxe Controller Accessories Speed Sensor PN 10777 Blast Run Hold Remote Switch Box PN 17560...

Страница 89: ...89 Pump Specifications Wet sealed centrifugal pump 5 5 horsepower HONDA engine 210 gallons per minute Dry sealed centrifugal pump 5 5 horsepower HONDA engine 210 gallons per minute...

Страница 90: ...90 What s New...

Страница 91: ...91 What s New...

Страница 92: ...92 What s New...

Страница 93: ...93 What s New...

Страница 94: ...en the 90 elbow connection to the tank bulkhead fitting underneath the unit Dip the hose in hot water or carefully use a heat gun for 20 40 seconds 2 Connect the return valve to the 2 bulkhead connect...

Страница 95: ...95 Set Up Instructions...

Страница 96: ...g the optional BRM 175 Adjustable Boom Receiver Mount if the tips of the nozzles lie outside this zone when using your stock receiver hitch 7 To install the BRM 175 Adjustable Boom Receiver Mount unfa...

Страница 97: ...oses to the installed boom with adequate slack and cut the hoses to fit Clamp the hose tightly to the boom to prevent leaks 9 Fill the pump s anti freeze reservoir with a mixture of 50 Ethylene and 50...

Страница 98: ...e system in HOLD 2 Hold the BLAST key for 1 second The CAL icon and red light will be visible and calibration values can be viewed and edited 3 Calibration positions are identified by WHITE labeling o...

Страница 99: ...ser than 12 to the flowmeter The servo valve has a flow direction decal on it Make sure that the actual flow direction matches the decal on the servo valve The servo valve connects directly to the mai...

Страница 100: ...use standing brine in the tank to flow out 2 Once hose is hooked up open the brine fill and shut off valves 3 Once the valves are open begin pumping brine from the holding tank using the external pump...

Страница 101: ...101 Control Operation...

Страница 102: ...102 Control Operation...

Страница 103: ...103 Control Operation...

Страница 104: ...104 Control Operation AUTO Long distances ex Parking lots MAN Short distances ex driveways Bypass...

Страница 105: ...be adjusted by using the Up and Down arrow buttons on the control 2 Factory Defaults Target Application Rate 30 Rate Increment 5 Units Gallons Acre BLAST function is intended for spot applications req...

Страница 106: ...the rotary switch to VOLUME MINUTE 1 Application rate can be adjusted by using the Up and Down arrow buttons on the control 2 Use the RUN HOLD button and the boom switches to control the boom 2 Left L...

Страница 107: ...107 Default Calibration Settings 1 CONTROL MUST BE UNLOCKED Put the system in HOLD hold the BLAST key for 1 second The CAL icon will be visible and the red light...

Страница 108: ...108 Default Basic Calibration Settings...

Страница 109: ...109 Basic Calibration...

Страница 110: ...110 Basic Calibration...

Страница 111: ...111 Basic Calibration...

Страница 112: ...112 Basic Calibration...

Страница 113: ...113 Basic Calibration...

Страница 114: ...114 Basic Calibration...

Страница 115: ...115 Basic Calibration...

Страница 116: ...116 Basic Calibration...

Страница 117: ...e Release the BLAST button If the Console is unlocked the Warning LED will also turn on and any of the Special CALIBRATE values can be adjusted The desired Special Calibration Parameter s can then be...

Страница 118: ...118 Entering Special Calibration Values Flow Cal Page 1 CAL 1...

Страница 119: ...119 Entering Special Calibration Values Flow Cal Page 2 CAL 2...

Страница 120: ...120 Entering Special Calibration Values Flow Cal Page 3 CAL 3...

Страница 121: ...121 Entering Special Calibration Values Min Flow Page 1 CAL 1...

Страница 122: ...122 Entering Special Calibration Values Min Flow Page 2 CAL 2...

Страница 123: ...123 Entering Special Calibration Values Min Flow Page 3 CAL 3...

Страница 124: ...124 Entering Special Calibration Values Adjust Rate Page 1 CAL 1...

Страница 125: ...125 Entering Special Calibration Values Adjust Rate Page 2 CAL 2...

Страница 126: ...126 Entering Special Calibration Values Adjust Rate Page 3 CAL 3...

Страница 127: ...127 Entering Special Calibration Values Target Rate Page 1 CAL 1...

Страница 128: ...128 Entering Special Calibration Values Target Rate Page 2 CAL 2...

Страница 129: ...129 Entering Special Calibration Values Target Rate Page 3 CAL 3...

Страница 130: ...130 Entering Special Calibration Values Test Speed Page 1 CAL 1...

Страница 131: ...131 Entering Special Calibration Values Test Speed Page 2 CAL 2...

Страница 132: ...132 Entering Special Calibration Values Test Speed Page 3 CAL 3...

Страница 133: ...133 Entering Special Calibration Values Mode Select Page 1 CAL 1...

Страница 134: ...134 Entering Special Calibration Values Mode Select Page 2 CAL 2...

Страница 135: ...135 Entering Special Calibration Values Mode Select Page 3 CAL 3...

Страница 136: ...136 Entering Special Calibration Values Speed Cal Page 1 CAL 1...

Страница 137: ...137 Entering Special Calibration Values Speed Cal Page 2 CAL 2...

Страница 138: ...138 Entering Special Calibration Values Speed Cal Page 3 CAL 3...

Страница 139: ...139 Entering Special Calibration Values Width Cal Page 1 CAL 1...

Страница 140: ...140 Entering Special Calibration Values Width Cal Page 2 CAL 2...

Страница 141: ...141 Entering Special Calibration Values Width Cal Page 3 CAL 3...

Страница 142: ...142 Entering Special Calibration Values Press and hold Blast to Save and Exit Special Calibration...

Страница 143: ...143 System Diagram...

Страница 144: ...144 Deluxe Controller Wiring Diagram...

Страница 145: ...145 Deluxe Controller Messages Warnings...

Страница 146: ...146 Liqui Maxx Troubleshooting...

Страница 147: ...e on all electrical connections to prevent corrosion Paint and oil any bare metal surfaces Inspect all hoses harness and worn or bent parts Clean brine filter as needed End of Season and Storage Flush...

Страница 148: ...148 Standard Nozzle Selection Wing Nozzle Come in Left Right Pairs...

Страница 149: ...149 Boom Nozzle Application Rates...

Страница 150: ...150 Boom Nozzle Application Rates Recommended Application Rate 30 gallons acre Recommended PSI 30 psi Recommended Ground Speed 15 mph...

Страница 151: ...151 Boomless Nozzle Application Rates...

Страница 152: ...152 Engine Specifications Honda GX 160...

Страница 153: ...sed to you only on condition that you agree to use them only in furtherance of your authorized dealer activities and not for the purpose of selling other products in competition with TrynEx Internatio...

Страница 154: ...154...

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