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Chapter 8 – Prestart Inspection 

20 

TL37J – 511116-000-EN-A

Note

Use only distilled water when refilling the battery. Tap 

water may contain metallic solids such as iron which can 

reduce the life of the battery.

  4. Replace the caps on the battery. The caps must 

be in place and tight during machine operation and 

battery charging.

Safety Switches

To inspect the safety switches:

1.  Visually check that the platform overload switch is 

free from damage.

2.  Check all limit switch arms are fee from damage 

and move easily.

3.  Check to make sure the platform does not extend 

when outriggers are raised.

4.  Check to make sure outrigger controls do not 

work when the outriggers are deployed under 

load and the top or bottom boom is raised ap-
proximately 1.97” (50mm). 

Battery Charger

Inspect the battery charger (refer to Figure 8.3) to en-

sure that it is operating properly.

1.  Plug the charger into a source of power.

2.  Observe the LED’s on the charger to determine 

the charger status. If necessary, refer to the 

charger decal or to the battery charge indicator 

in chapter 5 to determine when the batteries are 
fully charged.

Figure 8.3 – LED Charge Indicator

3. Unplug the charger

Damaged or Loose Fittings

Visually inspect the machine for signs of wear and tear, 

damage, loose or missing parts.

Wheels

Check tires are at the correct pressure of 55 psi(3.8 

bar) and that the wheel nuts are tightened using the 
correct torque settings 110.63 ft lbs(150Nm).

Cables and Wiring Harness

To inspect the cables and wiring harness:

  1.  Visually inspect all cables and wiring for wear and/

or physical damage such as loose connections, 

broken wires, and frayed insulation. 

  2.  Check the wiring in areas where a change in routing 

direction may cause them to become pinched. 

  3.  Make sure the cables and wires are properly routed 

to avoid sharp edges, pinching, and scuffing.

Hydraulic System

Hydraulic power is supplied from three stage hydraulic 

pumps.

Danger

Hydraulic fluid escaping under pressure can have 

enough force to inject fluid into the flesh. Serious 

infection or reaction will result if medical treatment is 

not given immediately. In case of injury by escaping 

hydraulic fluid, seek medical attention at once.

The hydraulic reservoir, pump, and filter are located in the 

hydraulic tray on the left side of the chassis. swing out the 

cover to inspect the hydraulic components.

Fluid Level

To inspect the fluid level:

  1. Make sure the aerial platform is fully stowed on a 

level surface. Swing out the hydraulic cover and 

visually check the fluid level using the dipstick (re

-

fer to Figure 8.4). Some machines may have a fill 

cap with a dipstick. The fluid must be visible on the 

dipstick.

Figure 8.4 – Hydraulic Tank

Содержание TL37

Страница 1: ...December 2017 Part Number 511116 000 EN A MANUAL OPERATOR S Serial number 007625 and after...

Страница 2: ...ock hazard resulting in death or serious injury If an aerial platform is in contact with an energized conductor the platform operator must warn ground personnel in the vicinity to stay away Their bodi...

Страница 3: ...Center Display 13 Chapter 6 Batteries General Maintenance 15 Charging 15 Chapter 7 Controls Lower Controls 17 Emergency Stop Button 17 Control Selector Ground Operation Switch 17 Platform Raise Lower...

Страница 4: ...Table of Contents TL37J 511116 000 EN A Chapter 12 Troubleshooting Troubleshooting Chart 38 Appendix A Glossary Limitited Warranty...

Страница 5: ...ing y y Platform overload alarm y y Outriggers y y Tie down lugs y y Guardrail y y Platform y y Hydraulic proportional system y y 3 stage lift cylinder y y Stabilizer feet The aerial platform has been...

Страница 6: ...working condi tion Other maintenance functions must be performed by maintenance personnel who are qualified to work on the aerial platform Caution Welding current can be very intense Damage to elec t...

Страница 7: ...cyLoweringValve Boom Structure Lower Ground Controls Outriggers Identification number plate Toeboards Platform Controls Platform Wheels Safety Harness RearLights BatteryDisconnect Plug Chassis Manual...

Страница 8: ...N Maximum wind speed 28 mph 12 5m s Rotation 700 Platform slew 90 Lift system 3 stage lift cylinder Control system Hydraulic proportional Outrigger raise 53 seconds Outrigger lower 60 seconds Platform...

Страница 9: ...low ering electrical cables can get damaged under outriggers Minimum Safe Approach Distance Minimum safe approach distances to energized power lines and their associated parts must be observed while...

Страница 10: ...latform to prevent them from accidentally falling or being kicked off the platform Remove all objects that do not belong in or on the aerial platform Never steady the platform by positioning it agains...

Страница 11: ...all restraint transfer your anchor age from one structure to the other before stepping across 2 Remember that you might be transferring to a structure where personal fall arrest is required 3 Use the...

Страница 12: ...Chapter 3 Safety 8 TL37J 511116 000 EN A...

Страница 13: ...r controls the emergency stop is a two position red push button refer to Figure 4 1 TheEmergencyStops areresetbytwistingina clockwisedirection y y Push the emergency stop button inward to disconnect p...

Страница 14: ...3 Outrigger Location Bubble Indicator When the outriggers are securely under load the LED lights on the ground control station begin to illuminate showing a green colour as shown in Figure 4 4 Figure...

Страница 15: ...into the pump shaft Move the platform raise lower levers to the required direction of movement and operate the hand pump Continue pressing down on the platform raise low er levers when the machine sta...

Страница 16: ...Chapter 4 Safety Devices 12 TL37J 511116 000 EN A...

Страница 17: ...reen LED blink ing indicates that the batteries are 50 to 75 charged 50 solid green LED light 75 solid green LED light and green LED blinking indicates that the batteries are 75 to 100 charged 50 soli...

Страница 18: ...Chapter 5 Gauges and Displays 14 TL37J 511116 000 EN A...

Страница 19: ...losion Charge the batteries only in a well ventilated area away from sparks or flame It may take from 1 1 2 to 16 hours to recharge the batteries depending on the amount of discharge If the charging c...

Страница 20: ...Chapter 6 Batteries 16 TL37J 511116 000 EN A...

Страница 21: ...ist between moving components Death or serious injury will result from becoming trapped between components buildings structures or other obstacles Make sure all personnel stand clear while operating t...

Страница 22: ...ols y y Twist and pull the button outward to restore power y y Push the emergency stop button inward when the upper controls are not in use to protect against unin tentional operation Note The lower c...

Страница 23: ...vating Work Platforms is in the manual holder Electrical System Electrical power is supplied from four 6 volt batteries The batteries supply 24 volt DC electrical power to oper ate the aerial platform...

Страница 24: ...tear damage loose or missing parts Wheels Check tires are at the correct pressure of 55 psi 3 8 bar and that the wheel nuts are tightened using the correct torque settings 110 63 ft lbs 150Nm Cables...

Страница 25: ...nts may exist between moving compo nents Death or serious injury will result from be coming trapped between components stand clear of moving components while test operating the machine With the top an...

Страница 26: ...ted properly from the lower controls Guardrail System The guardrail system includes refer to Figure 8 6 y y A top rail y y A mid rail y y Lock rail strap y y Toeboards around the sides of the platform...

Страница 27: ...ith soap and water and a soft cloth if the words or pictures cannot be seen Caution Solvents may contain hazardous ingredients Follow the manufacturer s label for proper use and dispos al Wear protect...

Страница 28: ...er 8 Prestart Inspection 24 TL37J 511116 000 EN A Figure 8 7 Right Side Decals Figure 8 8 Left Side Decals 508508 000 510227 000 010076 001 514020 000 510227 000 510280 000 510280 000 066552 000 51402...

Страница 29: ...Chapter 8 Prestart Inspection TL37J 511116 000 EN A 25 510280 000 010076 001 514020 000 60 65 514020 000 508711 000 510227 000...

Страница 30: ...Chapter 8 Prestart Inspection 26 TL37J 511116 000 EN A 066552 000...

Страница 31: ...isplay Displays operating time battery power Tires and Wheels Good condition Lower Control Station Operating controls Proper operation Emergency stop Shuts off lower controls proper operation Outrigge...

Страница 32: ...Chapter 8 Prestart Inspection 28 TL37J 511116 000 EN A...

Страница 33: ...onsibility for ensuring that the aerial platform is properly set up for the particular conditions encountered Preparing for Operation Use the following procedure to prepare the aerial platform for ope...

Страница 34: ...vement Figure 9 3 Upper Controls Raise Lower Levers Platform Use care when entering and exiting the platform to avoid slipping and or falling Securely close the lock rail when the platform is occupied...

Страница 35: ...outlet has two 3 prong 125 voltAC electrical connectors refer to Figure 9 5 Figure 9 5 Electrical Power Outlet Power is supplied to the outlet by connecting an exter nal power source to the power inp...

Страница 36: ...Chapter 9 Operation 32 TL37J 511116 000 EN A...

Страница 37: ...in Chapter 2 and is stamped on the serial number placard The user assumes all responsibility for y y Choosing the proper method of transportation y y Choosing the proper selection and use of transport...

Страница 38: ...ered and all outriggers are fully raised 2 Push down on the friction drive hand lever to engage the drive cylinders against the tires until they lock overcentre refer to Figure 10 6 Figure 10 6 Fricti...

Страница 39: ...raulic cylinders on the right side of the chassis refer to Figure 10 8 Push both levers forward to move the aerial platform in a straight direction Push both levers backwards to reverse the aerial pla...

Страница 40: ...Chapter 10 Stowing and Transporting 36 TL37J 511116 000 EN A...

Страница 41: ...ward to disable the control system in the event of an emergency 2 Locate the emergency lowering control 3 Make sure there is nothing in the way to obstruct the platform when it lowers 4 Stand clear of...

Страница 42: ...e the hydraulic operation to fail All booms must be fully extended raised then low ered before work can recommence Emergency Lowering Hand Pump The emergency hand pump lowering procedure is available...

Страница 43: ...button is pushed inward to the off position Twist and pull the emergency stop button outward to the on position Emergency lowering lever is not properly disengaged Make sure the lever returns to the...

Страница 44: ...release the hand brakes Battery charger does not indi cate a reading when charging batteries No source of power Make sure power source is plugged in and turned on Faulty batteries or charger Stow the...

Страница 45: ...avel is permitted by the manufacturer maximum wheel load the load or weight that can be transmitted through a single wheel to the floor or ground Minimum SafeApproach Distance M S A D the minimum safe...

Страница 46: ......

Страница 47: ...has been properly com pleted and returned to the Snorkel Warranty department within fifteen 15 days after delivery of the Snorkel product to the Customer or Dealer s demonstration rental fleet Snorkel...

Страница 48: ...y the Snorkel Warranty Department prior to performing the warranty repair or replacement When a Distributor Customer perceive a warranty issue to exist the following steps must be adhered to y y All w...

Страница 49: ...cility downtime of the machine lost time for workers lost orders lost rental revenue lost profits expenses or increased cost This warranty is expressly in lieu of all other warranties representations...

Страница 50: ...HEDULE Limited Warranty Periods Item New machine materials and workmanship Structural components Chassis Turntable Booms Scissors Parts held in a Distributor s stock Parts sold non warranty Batteries...

Страница 51: ......

Страница 52: ...l Distributore locale EUROPE MIDDLE EAST AFRICA ASIA PHONE 44 0 845 1550 058 FAX 44 0 845 1557 756 NORTH SOUTH AMERICA PHONE 1 785 989 3000 TOLL FREE 1 800 255 0317 FAX 1 785 989 3070 AUSTRALIA PHONE...

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