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Regular 
Maintenance

16

MAINTENANCE SCHEDULE & PROCEDURES

The following schedule should be followed for normal care of your rider and mower. You will need to keep a record of
your operating time. Determining operating time is easily accomplished by observing the elapsed time recorded by
the hour meter.

SAFETY ITEMS

Before
Each
Use

Every 5
Hours

Every 25
Hours

Every
100
Hours

Every
250
Hours

Spring &
Fall

Check Safety Interlock System

Check Rider Brakes

Check Mower Blade Stopping Time

RIDER MAINTENANCE ITEMS

Before
Each
Use

Every 5
Hours

Every 25
Hours

Every
100
Hours

Every
250
Hours

Spring &
Fall

Check Rider / Mower for loose hardware

Check / Clean Engine Cooling Fins 

Check / Adjust PTO Clutch

***

Lubricate Rider & Mower **

Clean Battery & Cables

Check Tire Pressure

Clean Deck & Check/Replace Mower Blades**

ENGINE MAINTENANCE ITEMS

Before
Each
Use

Every 5
Hours

Every 25
Hours

Every
100
Hours

Every
250
Hours

Spring &
Fall

Check Engine Oil Level 

Check / Change Engine Air Filter *

Change Engine Oil & Filter *

Inspect Spark Plug(s) *

Check / Replace Fuel Filter *

* Refer to engine owner’s manual. Change original engine oil after initial break-in period.

** More often in hot (over 85° F: 30° C) weather or dusty operating conditions.

*** Service after the first 25 hours of operation, then every 250 hours of operation.

Содержание Simplicity 7800157

Страница 1: ...ription 7800158 ERZT20441BVE2 20HP European Zero Turn Rider with 44 Mower Javelin Series Simplicity Mfg No Description 7800157 EJAV20441BVE2 20HP European Zero Turn Rider with 44 Mower Form No 7101140...

Страница 2: ...s seen from the operating position WARNING You must read understand and comply with all safety and operating instructions in this manual before attempting to set up and operate your machine Failure to...

Страница 3: ...dling and the stability of the machine 1 DO NOT operate machine on slopes exceeding 10 degrees 18 grade 2 Exercise EXTREME CAUTION on slopes Turn blades OFF when traveling uphill Use a slow speed and...

Страница 4: ...ange clothing immediately 11 Never overfill a fuel tank Replace fuel cap and tighten securely OPERATION 1 Mount and dismount machine from left side Keep clear of discharge opening at all times 2 Start...

Страница 5: ...rovide adequate ventilation when running engine Exhaust gases contain carbon monoxide an odorless and deadly poison 7 Disconnect negative black cable from battery before per forming maintenance or ser...

Страница 6: ...umber Dealer Name Date Purchased Engine Make Engine Type Spec Engine Model Engine Code Serial Number Mower Deck MFG Number Mower Deck SERIAL Number Identification Numbers Unit ID Tag CE IDENTIFICATION...

Страница 7: ...be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important The safety decals below are on your rider...

Страница 8: ...on control levers not locked in their neutral locked positions OR With operator seated right motion control lever is moved out of its neutral locked position before left motion control lever TEST 4 BL...

Страница 9: ...eed Control The engine speed control controls engine speed Move the engine speed control forward to increase engine speed and back to decrease engine speed Always operate at FULL engine speed Choke Cl...

Страница 10: ...O to function Transmission Release Valves The transmission release valves deactivate the transmis sions so that the unit can be pushed by hand See PUSHING THE UNIT BY HAND for operational informa tion...

Страница 11: ...ever allow passengers to ride on the unit Before leaving the operator s position for any reason lock the motion control levers in the neutral locked position disengage the PTO stop the engine and remo...

Страница 12: ...tart the engine see STARTING THE ENGINE 3 Set the mower cutting height see CUTTING HEIGHT ADJUSTMENT 4 Set the engine speed control to FULL 5 Engage the PTO by pulling up on the switch 6 Move the moti...

Страница 13: ...Travel Practice Gradually move both motion control levers evenly FORWARD from neutral Slow down and repeat NOTE Straight forward travel takes practice If neces sary top speed can be balance adjusted...

Страница 14: ...ri enced with operating the zero turn rider you will learn more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the bet ter your control of the rider...

Страница 15: ...uting A Arbor Blade Spindle Pulley B Stationary Idler C PTO Pulley D Tensioning Idler Figure 9 Trailer Weight Recommendations A Clevis Pin B Clip A B ATTACHING A TRAILER The maximum weight of a towed...

Страница 16: ...heir neutral lock positions turn off the ignition remove the key and wait for all moving parts to stop 2 Lower the height adjustment lever to its lowest posi tion See CUTTING HEIGHT ADJUSTMENT 3 Pivot...

Страница 17: ...s Every 25 Hours Every 100 Hours Every 250 Hours Spring Fall Check Rider Mower for loose hardware Check Clean Engine Cooling Fins Check Adjust PTO Clutch Lubricate Rider Mower Clean Battery Cables Che...

Страница 18: ...e points shown in Figure 13 as well as the others listed in this section Grease front caster wheel axles front caster spindle bosses front axle center pivot mower deck arbors blade spindles mower deck...

Страница 19: ...ill remain level 6 Reinstall the blade Figure 16 with the tabs pointing up toward the mower deck as shown 7 Reinstall the blade washers B Figure 16 concave side up and nut C Use a wooden block A to pr...

Страница 20: ...B Figure 18 5 Remove hoses from filter 6 Install new filter in proper flow direction in fuel line 7 Secure with hose clamps 8 Reconnect the negative battery cable when finished ENGINE MAINTENANCE Ref...

Страница 21: ...an enclosed struc ture see warning Battery life will be increased if it is removed put in a cool dry place and fully charged about once a month If the battery is left in the unit disconnect the negati...

Страница 22: ...fill the fuel tank 4 Fuel valve closed 4 Open fuel valve 5 Engine flooded 5 Open the choke 6 Gas is old or stale 6 Drain fuel replace with fresh fuel 7 Battery terminals require 7 Clean the battery te...

Страница 23: ...er cut is rough looking 1 Engine speed too slow 1 Set engine speed control to full 2 Ground speed too fast 2 Decrease Ground Speed 3 Blades are dull 3 Sharpen or replace blades See Mower Blade Service...

Страница 24: ...spacing Note The bottom bolt may be accessed from beneath the fender To Adjust the Handle Height Remove the motion con trol lever mounting hardware A Figure 21 and reposi tion the lever either up or d...

Страница 25: ...rs on the decks of some versions of this Zero Turn unit are not intended to ride on the ground DO NOT adjust rollers to ride on the ground Rollers riding on the ground will damage turf and or unit MOT...

Страница 26: ...n control levers into their neutral locked positions turn the engine off remove the key and wait for all moving parts to stop 3 Remove the hardware C Figure 23 connecting the rod end B to the control...

Страница 27: ...on control levers moved from their neutral locked positions measure the length of the compression spring F The measurement should be between 2 1 2 and 2 3 4 If not tighten or loosen the brake rod adju...

Страница 28: ...ent nuts B Figure 25 until the rotor face and armature face just contacts the gauge 5 Check the windows for an equal amount of tension when the gauge is inserted and removed and make any necessary adj...

Страница 29: ...m If there is more than 1 8 3mm difference between the measurements on each side proceed to step 5 If the difference is 1 8 3mm or less proceed to step 6 5 Use the rear leveling nuts A Figure 29 to ad...

Страница 30: ...dware on the right side of the mower deck A Figure 32 Loosen the hardware and raise or lower the roller bar until the correct level is achieved then tighten the hardware Repeat steps 4 5 if necessary...

Страница 31: ...Y CHARGING A dead battery or one too weak to start the engine may be the result of a defect in the charging system or other electrical component If there is any doubt about the cause of the problem se...

Страница 32: ...irmly on the belt tensioning idler E Figure 34 in the direction indicated and remove the belt from the left arbor pulley A 5 Remove the old belt from the remaining pulleys 6 Reversing steps 4 5 instal...

Страница 33: ...and remove the ignition key 2 Raise the seat The fuse block is located on the right side of the rear seat support 3 Remove and check the suspected fuse or fuses If blown replace with a fuse with a ra...

Страница 34: ...cified rpm Reverse 0 3 MPH 0 4 83 km h Continuous Torque 115 ft lbs 155 N m Output Maximum Weight 340 lbs 154 Kg per Axle on Axle DIMENSIONS Overall Length 72 182 9 cm Overall Width 55 139 7 cm Height...

Страница 35: ...notes and and torque values are also included For applicable manuals currently available for your model contact our Customer Publications Department at 262 284 8519 Have the information listed in the...

Страница 36: ...et PO Box 997 Port Washington WI 53074 0997 www simplicitymfg com Briggs Stratton Yard Power Products Group Copyright 2006 Briggs Stratton Corporation Milwaukee WI USA All Rights Reserved PRODUCTS INC...

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