background image

8/2007

1

Dealer Setup
& Adjustment Instructions

Simplicity ZT3000 / Snapper 355Z
Zero-Turn Riders & Mowers

TABLE OF CONTENTS:

SAFETY RULES .................................................................2

SETUP PROCEDURES

Quick Setup List ................................................................3
Uncrating ............................................................................4
Battery Activation & Installation ......................................4
Rider Assembly .................................................................5

Seat and Safety Switch Assembly ...................................5
Install Ground Speed Control Levers ...............................5

Check Fluid levels .............................................................5

Fill and Check Engine Oil.................................................6
Check Transmission Oil Level .........................................6

Reduce and Check Tire Pressure ....................................6
Torque Mower Blades .......................................................7
Lubrication .........................................................................7
Perform Safety Checks .....................................................8

Functional Tests...............................................................8
Mower Blade Stopping Check..........................................8
Seat Switch Connection ...................................................8
Burnish PTO Clutch .........................................................8
Safety Interlock System ...................................................9

ADJUSTMENT PROCEDURES

Seat Adjustments ............................................................10
Ground Speed Control Lever Adjustment.....................10

Operator Adjustment ......................................................10
Speed Balancing Adjustment .........................................11

Return-To-Neutral & Neutral Adjustment ......................11
Parking Brake Adjustment..............................................12
Suspension Adjustment .................................................13
PTO Clutch Adjustment ..................................................14

PTO Clutch Adjustment .................................................14
Blade Brake Check ........................................................14

Mower Deck Leveling ......................................................15
Roller Bar Leveling ..........................................................16

SERVICE PROCEDURES

Transmission Oil Filter Change .....................................17
Hydraulic Pump Drive Belt Replacement ......................18
Mower Belt Replacement ................................................19

ATTENTION SETUP PERSONNEL:

Sections and items denoted by the 

Setup 

symbol

provide the information necessary to fully assemble,
test, and prepare the units described above for
delivery to your customers.

Additional information concerning functional tests,
general adjustment procedures, and the location of
normal lubrication points are included in these
instructions.

The safety warnings provided in this guide and in
the operator's manual included with the unit contain
important information that must be obeyed when
assembling, setting-up, operating, servicing,

transporting, or storing the unit.
These warnings are highlighted by the safety alert triangle
symbol shown above, which signifies that an important safety
message is being provided.   

You must read, understand, and follow these warnings and
instructions, and use safe shop and work practices at all
times while working on or around this unit and all other
outdoor power equipment.

Mfg. No.

Description

Simplicity Models:

5900660

ZT3000B2444, Simplicity 24HP Briggs & Stratton ZT3000 

Zero-Turn Rider with 44” Mower

5900662

ZT3000B2450, Simplicity 24HP Briggs & Stratton ZT3000 

Zero-Turn Rider with 50” Mower 

5900684

ZT3000B2450CE, Simplicity 24HP Briggs & Stratton 

ZT3000 Zero-Turn Rider with 50” Mower (CE/Export)

Snapper Models:

5900681

Snapper 355ZB2444

5900682

Snapper 355ZB2450

5900685

Snapper 355ZB2450CE

Form No. 5101067

Revision 01

Rev. Date:  8/2007

TP 300-7337-01-CH-SMN

This Dealer Setup Instruction covers the following products:

Содержание Simplicity 5900660

Страница 1: ...cessary to fully assemble test and prepare the units described above for delivery to your customers Additional information concerning functional tests general adjustment procedures and the location of...

Страница 2: ...NOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The unit could suddenly turn over if a wheel is over...

Страница 3: ...control levers 6 Check Fluid Levels Fill check Engine oil level Check transmission fluid level Reduce check tire pressures Front tires 40 psi rear tires 15 psi 7 Mower Assembly Torque mower blade bol...

Страница 4: ...cument Charge the battery until fully charged until the specific gravity of the electrolyte is 1 250 or higher and the electrolyte temperature is at least 60 F Do not charge at a rate higher than 10 a...

Страница 5: ...e Nut 4 D Seat Switch Wire Harness Figure 4 Install Control Levers A 5 16 18 x 1 Bolts B 5 16 Lockwashers C 5 16 Washers D Control Lever E Control Lever Base Install Ground Speed Control Levers 1 Moun...

Страница 6: ...reservoir cap make sure the area around the reservoir cap and fill neck of the reservoir is free of dust dirt or other debris Remove the transmission oil caps B Figure 5 3 Add oil up to the FULL COLD...

Страница 7: ...parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Remember to wipe fittings and surfaces clean both before and after lubrication Use grease fitting...

Страница 8: ...ch and wait several seconds Disengage the PTO clutch switch and check the time it takes for the mower drive belt to stop If the mower drive belt does not stop within five seconds adjust the PTO clutch...

Страница 9: ...pass a safety test do not operate it Under no circumstance should you attempt to defeat the purpose of the safety interlock system EXPORT MODELS ONLY SAFETY INTERLOCK SYSTEM This unit is equipped with...

Страница 10: ...ts To Adjust the Handle Height Remove the mounting hardware A Figure 11 and reposition the handle either up or down from its original position You will need to readjust the handle alignment as describ...

Страница 11: ...gn levers with notches It is important to note that after every adjustment of the neutral return rod the lever must be pulled rearward and released to properly check the neutral position 5 Once the le...

Страница 12: ...nut D on both sides of the unit The measurement should be 50 1 27 cm If not adjust the locknut to achieve the measurement of 50 1 27 cm 4 Measure the distance between the bottom of the brake shaft wel...

Страница 13: ...g and greater stability on hilly terrain TO ADJUST THE SPRING PRE LOAD 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake 2 See Figure 15 Turn the pr...

Страница 14: ...gure 16 until the rotor face and armature face just contacts the gauge 5 Check the windows for an equal amount of tension when the gauge is inserted and removed and make any necessary adjustments by t...

Страница 15: ...he blades so they face front to back Figure 21 7 Measure the distance from the ground to the front tip of the center blade and from the ground to rear tips of left hand and right hand blades Figures 1...

Страница 16: ...ncrete floor Turn the front wheels so they are straight 3 Place the mower cutting height pin in the 4th hole from the bottom C Figure 20 4 Measure the distance between the outside ends of the roller b...

Страница 17: ...emove the transmission reservoir cap and fill with oil until oil appears at the bottom of the transmission s top port approximately 2 qts 1 89L 8 Reinstall the top port plug and tighten to 15 ft lbs 2...

Страница 18: ...ut to completely release the tension 4 Remove the old belt and replace it with the new one Make sure the V side of the belt runs in the grooves of the crankshaft pulley and pump pulleys B C 5 Reinstal...

Страница 19: ...ension on the mower belt Secure the lever in the guard notch B 3 Remove the old drive belt and install the new one as shown in Figure 26 Note that the back of the drive belt must ride against the back...

Страница 20: ...trademark of Briggs Stratton Corporation Milwaukee WI USA Briggs Stratton Yard Power Products Group Copyright 2007 Briggs Stratton Corporation Milwaukee WI USA All rights reserved PRODUCTS INC 535 Ma...

Отзывы: