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Troubleshooting

Rider Troubleshooting Continued.

Problem

Cause

Remedy

Engine runs, but rider will

Hydraulic release valve(s)

1. Turn valve(s) clockwise to close.

not drive.

in “open” position.

Belt is broken.

2. See Drive Belt Replacement.

Drive belt slips.

3. See problem and cause below.

Brake is not fully released.

4. See authorized service dealer

Rider drive belt slips.

Pulleys or belt greasy or oily.

1. Clean as required.

Tension too loose.

2. Adjust spring tension.

See Drive Belt Replacement

Belt stretched or worn.

3. Replace belt.

Brake will not hold.

Brake is incorrectly adjusted.

1. See Brake Adjustment.

Brake pads worn.

2. Replace with new brake pads.

Rider steers or handles poorly.

Steering linkage is loose.

1. Check and tighten any loose connections.

Improper tire inflation.

2. See Regular Maintenance Section.

Troubleshooting the Mower

Problem

Cause

Remedy

Mower will not raise.

Lift linkage not properly attached

1. See authorized service dealer for repair.

or damaged.

Engine stalls easily with

Engine speed too slow.

1. Set to full throttle.

mower engaged.

Ground speed too fast.

2. Decrease Ground Speed.

Cutting height set too low.

3. Cut tall grass at maximum cutting

height during first pass.

Discharge chute jamming

4. Cut grass with discharge pointing toward

with cut grass.

previously cut area.

Excessive mower vibration.

Blade mounting bolts are loose.

1. Tighten to 70 ft.lbs. (94 N.m.).

Mower blades, arbors,

2. Check and replace as necessary.

or pulleys are bent.

Mower blades are out

3. Remove, sharpen, and balance blades.

of balance.

See Maintenance Section.

Belt installed incorrectly.

4. Reinstall Correctly.

Excessive belt wear or breakage.

Bent or rough pulleys.

1. Repair or replace.

Using incorrect belt.

2. Replace with correct belt.

Mower drive belt slips

Idler pulley spring broken or not

1. Repair or replace as needed.

or fails to drive.

properly attached.

2. Mower drive belt broken.

2. Replace drive belt.

Mower does not engage.

Electrical wiring damage.

1. Locate & repair damaged wire.

PTO clutch not adjusted

2. See PTO Clutch Adjustment section

Battery voltage too low.

3. Recharge battery and check alternator.

See Battery Maintenance section.

Troubleshooting

Содержание Pro 5900664

Страница 1: ...n Yard Power Products Group 5375 North Main Street Munnsville NY 13409 800 933 6175 S200X Series Zero Turn Riding Mower OPERATOR S MANUAL Model Number Description S200KAV2561 5900664 25HP 61 Cut Zero...

Страница 2: ...ined professionals for finish cutting of established lawns and is not intended for any other purpose It is important that you read and understand these instructions thoroughly before attempting to sta...

Страница 3: ...26 Fuel Filter 26 Oil Filter Change 26 Lubrication 27 Check Hydraulic Oil Level 28 Hydraulic Oil Filter Change 28 Servicing the Mower Blades 29 Ground Speed Control Lever Adjustment 31 Speed Balancin...

Страница 4: ...chosen ask a professional contact your local authorized dealer READ THE MANUAL The operator s manual contains important safety information you need to be aware of BEFORE you operate your unit as well...

Страница 5: ...hese blades can pick up and throw debris that could seriously injure a bystander Be sure to clean up the area to be mowed and remove objects that could be thrown by the blade BEFORE you start mowing D...

Страница 6: ...se the roll bar as soon as clearance permits RETAINING WALLS DROP OFFS AND WATER Retaining walls and drop offs around steps and water are a common hazard Give yourself a minimum of two mower widths of...

Страница 7: ...mable Do not smoke while operating or refueling Do not add fuel while engine is hot or running Allow engine to cool for at least 3 minutes prior to adding fuel Do not add fuel indoors in an enclosed t...

Страница 8: ...rees or other objects that may obscure vision 24 To reduce fire hazard keep unit free of grass leaves excess oil Do not stop or park over dry leaves grass or combustible materials 25 The engine in thi...

Страница 9: ...f you cannot back up them TOWED EQUIPMENT RIDE ON UNITS 1 Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 2 Follow the manufacturer...

Страница 10: ...re Wait for all movement to stop before adjusting cleaning or repairing 9 Clean grass and debris from cutting units drives mufflers and engine to prevent fires Clean up oil or fuel spillage 10 Let eng...

Страница 11: ...ason such as a collision roll over or impact the ROLL BAR must be replaced Small undetectable cracks can reduce the effectiveness of the ROLL BAR Never weld straighten or repair the ROLL BAR Never alt...

Страница 12: ...eat belt does not pass all of the following tests it should be replaced BEFORE EACH USE Conduct the following inspections maintenance of the seat belt and retraction mechanism 1 Check for dirt or debr...

Страница 13: ...ile you are operating your unit All DANGER WARNING CAUTION and instructional messages on your rider and mower should be carefully read and obeyed Personal bodily injury can result when these instructi...

Страница 14: ...ked in the NEUTRAL position after the operator returns to the seat in order to start the engine WARNING If the unit does not pass a safety test do not operate it See your authorized dealer Under no ci...

Страница 15: ...these numbers Record your part number serial number and engine serial numbers in the space provided on the inside front cover for easy access These numbers can be found in the locations shown in Figu...

Страница 16: ...and pulling back on a lever increases the REVERSE speed Note The further a lever is moved away from the neutral position the faster the drive wheel will turn See the Operation section for proper stee...

Страница 17: ...in the desired cutting height and release the lift lock lever Throttle Control The throttle controls engine speed Move the throttle forward to increase engine speed and back to decrease engine speed A...

Страница 18: ...the unit Before leaving the operator s position for any reason engage the parking brake disengage the PTO stop the engine and remove the key To reduce fire hazard keep the engine tractor and mower fre...

Страница 19: ...ht adjustment pin in the desired cutting height 3 Depress the deck lift foot pedal then push the lock lever C towards the right to release the lock 4 Release the deck lift foot pedal until it comes to...

Страница 20: ...aised position C B A D D WARNING AVOID SERIOUS INJURY OR DEATH FROM ROLL OVER Keep roll bar in the raised position and use the seat belt THERE IS NO ROLL OVER PROTECTION WHEN THE ROLL BAR IS DOWN Lowe...

Страница 21: ...ovement Pivot the levers outward and lock them in NEUTRAL 2 Disengage the PTO by pushing down on the PTO switch 3 Engage the parking brake by pulling the handle up until it locks into position 4 Move...

Страница 22: ...rd Travel Practice Gradually move both ground speed control levers evenly FORWARD from neutral Slow down and repeat NOTE Straight forward travel takes practice If necessary top speed can be balance ad...

Страница 23: ...Zero Turn rider you will learn more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the better your control of the Zero Turn will be Practice Turning...

Страница 24: ...proper mowing recommendations can improve the performance and life of your machine Height of Grass Often cutting height is a matter of personal preference Typically you should mow the grass when it is...

Страница 25: ...ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems Use an appropriate ground speed for the thickness and height of the grass you are cutting 3rd g...

Страница 26: ...mowers cannot function properly if the grass is wet or if the grass is simply to high to cut Even more than normal mowing mulching requires that the grass be dry and the the appropriate amount is cut...

Страница 27: ...Hours Every 25 Hours Every 100 Hours Every 250 Hours Spring Fall Check Rider Mower for loose hardware Clean Deck Check Replace Mower Blades Lubricate Rider Mower Clean Battery Cables Check Tire Press...

Страница 28: ...ce a small pan under the oil drain hose to catch the oil Using the appropriate tools remove the cap B Figure 14 from the oil drain hose A and drain the engine oil into the pan 4 After draining replace...

Страница 29: ...e pivots seat plate pivots deck lift pivots discharge chute hinge Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Reme...

Страница 30: ...r Change Interval Every 250 Hours Filter Part Number 1719168 NOTE Removing the oil filter from the filter base will drain the oil reservoir Have a suitable container ready to catch any spilled oil The...

Страница 31: ...are not sharp or have nicks sharpen the blades See Sharpening the Mower Blades Figure 26 Loosening the Mower Blade for Removal CAUTION Avoid injury Mower blades are sharp Always wear gloves when hand...

Страница 32: ...of the mower blade moves downward sharpen the heavy end until the mower blade is balanced See Sharpening the Mower Blades for proper sharpening instructions 4 Repeat the process until the mower blade...

Страница 33: ...the handle alignment as described above Speed Balancing Adjustment If the rider veers to the right or left when the ground speed control levers are in the maximum forward position the top speed of ea...

Страница 34: ...ent Linkage Rod B Nuts A B Neutral Adjustment If the tractor creeps while the ground speed control levers are locked in NEUTRAL then it may be necessary to adjust the linkage rod NOTE Perform this adj...

Страница 35: ...Pull the ground speed control lever rearward and release to check position If the ground speed control lever does not align itself with the notch in the neutral plate then move the set collar A forwa...

Страница 36: ...pivot arm and secure with the 1 2 clevis pin previously removed Tighten the jam nut against the clevis 8 Remove blocks from under the mower deck 9 Remove the the cutting height adjustment pin from in...

Страница 37: ...ive belt over the edge of the stationary idler pulley B Carefully release the tension on the breaker bar 5 Remove the old belt and replace with a new one Make sure the V side of the belt runs in the p...

Страница 38: ...eyebolt G Figure 43 to release the majority of the belt tension Use caution and remove the nut to completely release the tension 5 Remove the old belt and replace it with the new one Make sure the V s...

Страница 39: ...erminals and cable ends with a wire brush until shiny 3 Reinstall the battery and reattach the battery cables positive red cable first A 4 Coat the cable ends and battery terminals with petroleum jell...

Страница 40: ...once per hour The battery is fully charged when the cells are gassing freely at low charging rate and less than 0 003 change in specific gravity occurs over a three hour period WARNING Keep open flam...

Страница 41: ...l fill vents on the battery If ice can be seen or if the electrolyte fluid cannot be seen do not attempt to start with jumper cables as long as the battery remains frozen WARNING For your personal saf...

Страница 42: ...y place and fully charged about once a month If battery is left in unit disconnect the negative cable WARNING Never store the unit with gasoline in engine or fuel tank in a heated shelter or in enclos...

Страница 43: ...gine flooded 4 Move choke control to closed position 5 Fuse blown 5 Replace fuse 6 Battery terminals require 6 Clean the battery terminals cleaning 7 Battery discharged or dead 7 Recharge or replace 8...

Страница 44: ...d Engine stalls easily with 1 Engine speed too slow 1 Set to full throttle mower engaged 2 Ground speed too fast 2 Decrease Ground Speed 3 Cutting height set too low 3 Cut tall grass at maximum cuttin...

Страница 45: ...eck correctly 2 Tires are not properly inflated 2 Check and inflate the tires 3 Blades are damaged 3 Replace the blades 4 Deck shell is damaged 4 Repair or replace the deck 5 Mower spindle is bent or...

Страница 46: ...ight apx 1175 lbs 534 kg NOTE Specifications are correct at time of printing and are subject to change without notice Specifications Engine Power Rating Information The gross power rating labels for i...

Страница 47: ...rized Ferris dealer Any damage or deterioration due to normal use wear and tear or environmental or natural elements or exposure Cost of regular maintenance service or parts such as but not limited to...

Страница 48: ...CV740S Oil Capacity 2 2 pt 2 0 L w Filter CHASSIS Fuel Tank Capacity 12 Gallons 45 4 L Rear Wheels Tire Size 24 x 12 00 12 Inflation Pressure 15 psi 1 03 bar Front Wheels Tire Size 13 x 6 50 6 Inflat...

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