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14

Section 4 - REPAIR & ADJUSTMENTS 

 

WARNING 

DO NOT attempt any maintenance, adjustments or 
service with engine and blade running. STOP engine 
and blade. Disconnect spark plug wire and secure 
away from spark plug. Engine and components are 
HOT. Avoid serious burns, allow sufficient time for 
all components to cool. 

 
4.

  Sharpen blade on a grinding wheel at an angle of 

22 to 28 degrees. DO NOT sharpen blade beyond 
original cutting edge. See Figure 4.4. 

 

 

FIGURE 4.4 

 

5. 

Check blade for balance. If necessary, correct 

balance by grinding heavy end of blade. 

6. 

Reinstall blade. See Figure 4.3. Check torque of 

blade retaining cap screw. Recommended torque 
should be 40 ft. lbs.  

 
 

4.2  WHEEL DRIVE CONTROL ADJUSTMENT 

1.

 The wheel drive control is properly adjusted 

when there is 1/16” to 1/8” clearance between the 
inside of the spring hook and the inside of the clutch 
cable eye with the wheel drive control released. See 
Figure 4.5. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

FIGURE 4.5 

 

2. 

To adjust, unhook upper spring from cable eye 

and rotate spring in direction required to extend or 
shorten spring length. 

3. 

Rehook upper spring to cable eye and check 

clearance. Repeat procedure if required. 

 

NOTE:

 The vinyl spring cover should be kept over the 

spring at all times except for adjustments. 
 

4. 

If the wheel drive control fails to return quickly to 

the “OFF” position when released, check for binding 
at the cable holdings located on the side of the right 
handle.  The upper clip should be located 2” below 
the upper knob; the lower clip should be 4” above 
the lower knob. The cable should slide freely with 
the clips installed at these locations.  

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

CLUTCH CABLE 

VINYL SPRING 

1/16” TO 1/8” 
CLEARANCE 

UPPER 
SPRING

LOWER 
SPRING 

CLUTCH CABLE 
EYE

SPRING HOOK 

CABLE 

CLUTCH CABLE EYE

SPRING 

DO NOT SHARPEN 
BEYOND ORIGINAL 
CUTTING EDGE 

22-28º 

BLADE TIP

END VIEW OF 
BLADE ASSEMBLY

ORIGINAL CUTTING EDGE 

Содержание ERP2167519B

Страница 1: ...ore operating your Walk Behind read this manual carefully and pay particular attention to the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 4 Remember that all power equipment can be dangerous if used improperly Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense NOTE Specifications are correct at time of printing and are subject to change w...

Страница 2: ...ubt 3 Use extra care with grass catchers or other attachments these affect the handling and the stability of the machine PREPARATION 1 Read understand and follow instructions and warnings in this manual and on the mower engine and attachments Know the controls and the proper use of the mower before starting 2 Only mature responsible persons shall operate the machine and only after proper instructi...

Страница 3: ...h the engine running STOP BLADE and STOP ENGINE before leaving the operators position for any reason OPERATION Continued From Previous Column 11 Before cleaning repairing or inspecting make certain engine blade and all moving parts have STOPPED Disconnect and secure spark plug wire away from plug to prevent accidental starting 12 STOP engine and wait until the blade comes to complete STOP before r...

Страница 4: ... use CAUTION when handling them 10 DO NOT test for spark by grounding spark plug next to spark plug hole spark plug could ignite gas exiting engine 11 Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices 12 Use only genuine SNAPPER replacement parts to assure that original standards are maintained ...

Страница 5: ...lter 12 Engine Oil 12 Storage Procedure 12 SECTION 4 ADJUSTMENTS AND REPAIR 13 19 Mower Blade Replacement 13 Blade Sharpening 13 14 Wheel Drive Control Adjustment 14 Driven and Drive Disc Service 15 18 Cleaning Drive Disc and Driven Disc 15 Drive Spring Repair Replacement 15 Driven Disc Adjustment 15 16 Driven Disc Replacement 16 17 Driven Disc Bearing Replacement 17 Hex Shaft Bearing Replacement ...

Страница 6: ...CLATURE The nomenclature drawing above Figure 1 1 shows the essential parts of the SNAPPER WALK BEHIND MOWERS It is recommended that all operators of the mower become thoroughly familiar with the controls parts and operation of the mower before operating Specific details involving the engine are found in the separate engine owner s manual Study these manuals before operating and keep both handy fo...

Страница 7: ...Make sure cap is tightened after refueling Refer to Engine Owners Manual for fuel specifications FIGURE 2 2 2 1 6 Clean exterior surfaces of cutting deck and engine of any accumulation of spilled fuel dirt grass oil etc Keep engine air intake screen and cooling fins clear at all times 2 2 STARTING OPERATION 2 2 1 ENGINE BLADE 1 Move engine speed control to Fast Rabbit position See Figure 2 4 and F...

Страница 8: ...s on each lower handle as shown in Figure 2 7 FIGURE 2 7 2 Move upper mower handle up or down until the desired position is achieved 3 Tighten the lower nuts on each lower handle to maintain desired position WARNING STOP engine and mower blade by releasing the blade control before adjusting cutting height or handle height 2 5 CUTTING HEIGHT ADJUSTMENT 1 Pull the height adjusting latch outward and ...

Страница 9: ...e 2 10 FIGURE 2 10 2 7 INSTALLATION of RECYCLING PLUG Optional Accessory on Some Models STEP 1 Once adapter has been installed recycling may be desired Insert recycling plug completely and securely into adapter See Figure 2 11 Install grass bag as a safeguard STEP 2 Refer to Section OPERATING INSTRUCTIONS RECYCLING OPERATION FIGURE 2 11 2 8 INSTALLATION of GRASS BAG Door Type Bag Install grass bag...

Страница 10: ...or instructions Install the recycling cover and secure to the side and top of the deck with the two nuts provided on the machine Slide top portion of cover under nut secured to the deck See Figure 2 14 FIGURE 2 14 2 11 RECYCLING OPERATION NOTE For best recycling results cut up to a maximum of 1 3 of grass blade length and recycle ONLY when grass is dry 1 Set all wheels in the highest cutting posit...

Страница 11: ...s shown in Figure 3 1 Drain oil through dipstick tube into a container Allow sufficient time for all oil to drain NOTE Drive control rod on self propelled models prohibits handles from folding Simply tip mower on its side to drain oil FIGURE 3 1 3 Dispose of drain oil properly 4 Fill engine with oil as specified in Engine Manual Do Not overfill NOTE Check specific model engine owner s manual for c...

Страница 12: ...LY Perform all maintenance as described in the Service Schedule section of this manual 3 3 1 Engine Service engine according to engine owner s manual 3 3 2 Air Filter Refer to engine owner s manual for service instructions 3 3 3 Engine Oil Refer to engine owner s manual for service instructions 3 4 STORAGE PROCEDURE Refer to the Engine Owner s Manual for directions regarding engine storage prepara...

Страница 13: ...ee Figure 4 1 4 2 Replace with new blade WARNING DO NOT use a cutting blade that shows signs of excessive wear or damage Refer to Section MOWER BLADE REPLACEMENT for proper blade inspection and service procedures 4 1 2 BLADE SHARPENING 1 Disconnect spark plug wire and secure end away from plug IMPORTANT Drain fuel tank before tipping mower DO NOT tip machine with carburetor or spark plug down Oil ...

Страница 14: ...g hook and the inside of the clutch cable eye with the wheel drive control released See Figure 4 5 FIGURE 4 5 2 To adjust unhook upper spring from cable eye and rotate spring in direction required to extend or shorten spring length 3 Rehook upper spring to cable eye and check clearance Repeat procedure if required NOTE The vinyl spring cover should be kept over the spring at all times except for a...

Страница 15: ...isc Driven Disc If oil or grease on the drive disc or driven disc is causing slippage clean discs as follows 1 Wipe away any oil or grease with a clean cloth 2 Use either an approved grease solvent or hot soapy water to clean drive disc or driven disc 3 Rinse components with clean water 4 Dry components with a clean cloth 4 3 2 Drive Spring Repair Replacement If drive spring is loose reconnect as ...

Страница 16: ...ns with hole in driven disc assembly from which rod was removed NOTE Do not move pivot bracket 6 Reinstall rod as removed in step 2 Move ground speed control to slow position then back to fast position Recheck the 1 8 measurement described previously Readjust as needed Tighten nut when finished 7 Reinstall driven disc spring to driven disc assembly FIGURE 4 10 FIGURE 4 11 Continued On Next Page 4 ...

Страница 17: ...isc Assembly IMPORTANT The bearing on these machines is staked into the thrust plate The bearing will have to be driven out with a mallet and a large punch A new bearing with four retaining screws will have to be purchased to replace existing bearing If the driven disc bearing requires replacement remove the driven disc assembly and replace bearing as follows 1 Remove pin and washer from transfer ...

Страница 18: ...ll new O ring over the outside of the new bearing 6 Install bearing holder and secure with screws 7 Install 3 8 hex lock nut FIGURE 4 14 4 4 BELT SERVICE On self propelled mowers the engine belt transmits power from engine to drive disc The drive disc powers the poly v belt which engages the transmission that powers the rear wheels Should these belts become worn they could cause slippage which wou...

Страница 19: ...eck 7 Lift the drive disc up and remove worn belt 8 Loop one end of new belt over engine pulley and insert the other end through slot in deck Refer to Figure 4 15 9 Loop the belt around the pulley on the bottom of the drive disc 10 Reinstall drive disc and retaining hardware IMPORTANT 1 The square shoulder of the drive disc bolt must fit into the square hole of the bushing 2 The square end of bush...

Страница 20: ... Tighten to proper torque 4 Lumpy or frayed belt 4 Replace belt Mower Will Not Move 1 Damaged transmission 1 Contact authorized SNAPPER dealer Loss Of Traction 2 Traction drive belt requires replacement 2 Replace traction drive belt Self Propelled Models 3 Driven disc slipping 3 Clean or replace driven disc Cutting Grass 1 Cutting height too low or high 1 Adjust cutting height Improperly 2 Engine ...

Страница 21: ...el Page 11 X X Periodic Grease Check Page 11 X Drive Disc Check for Wear Damage Replacement Pages 15 17 X Change oil every 25 hours when operating under heavy load or high temperatures Clean more often under dusty conditions or when air debris is present 4 6 MAINTENANCE REPLACEMENT PARTS MAINTENANCE PARTS Engine Speed Control 7074460 Blade Control Cable 7034608 Clutch Pull Cable See Parts Manual 7...

Страница 22: ...cal shock from spark plug while engine is running 5 THROTTLE CONTROL Indicates direction to increase engine RPM Hare decrease engine RPM Tortoise 6 SPEED SELECTOR Shows direction of motion and the ability to select ground speed by moving lever forward or backward SAFETY ALERT SYMBOL OBSERVE AND FOLLOW ALL SAFETY INSTRUCTIONS READ UNDERSTAND AND FOLLOW INSTRUCTIONS AND WARNINGS IN OPERATOR S MANUAL...

Страница 23: ...e traction control lever Moving the lever toward the handle engages the traction clutch and forward motion starts When the lever is released the clutch disengages and forward motion stops 8 INJURY WARNING Indicates possible severe injury from rotating cutting blades 9 CE DECAL Indicates European Certification 10 LWA 98 Indicates European noise level certification CE COMPLIANCE SPECIFICATIONS Model...

Страница 24: ...iginal purchase date SNAPPER will not be responsible for any installation cost incurred The battery warranty only covers original equipment batteries and does not cover damage to the battery or machine caused by neglect or abuse destruction by fire explosion freezing overcharging improper maintenance or use of improper electrolyte There is no other express warranty DISCLAIMER OF WARRANTY Implied w...

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Страница 28: ...about your Snapper product contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper McDonough GA 30253 Phone 1 800 935 2967 COPYRIGHT 2005 SNAPPER A DIVISION OF SIMPLICITY MFG INC ALL RIGHTS RESERVED MANUAL No 7100496 I R 11 18 2005 TP 100 5127 IR WB N WARNING ENGINE EXHAUST SOME OF ITS CONSTITUENTS AND CERTAIN VEHICLE COMPONENTS CONTAIN OR EMIT CHEMICALS KNOWN T...

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