background image

2

This machine is capable of amputating hands and feet.  Read these safety rules and follow them closely.
Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or
bystanders, or damage to property or equipment.  The triangle         in text signifies important cautions or
warnings which must be followed.

Safety Rules & Information

TP-600-3606-02-LW-UV

TRAINING

1. Read, understand, and follow all instructions on the

machine and in the manuals before operating this
unit.  Be thoroughly familiar with the controls and the
proper use of the equipment.  Know how to stop the
unit and disengage the controls quickly.

2. Never allow children to operate the equipment.

Never allow adults to operate the equipment without
proper instruction.

3. Keep the area of operation clear of all persons, partic-

ularly small children and pets.

4. Exercise caution to avoid slipping or falling especially

when operating in reverse.

PREPARATION

1. Thoroughly inspect the area where the equipment is

to be used and remove all doormat, sleds, boards,
wires, and other foreign objects.

2. Disengage all clutches and shift into neutral before

starting engine (motor).

3. Do not operate the equipment without wearing ade-

quate winter outer garments.  Wear footwear that will
improve footing on slippery surfaces.

4. Handle fuel with care; it is highly flammable.

(a) Use an approved fuel container.
(b) Never add fuel to a running engine or hot engine.
(c) Fill fuel tank outdoors with extreme care.  Never fill
fuel tank indoors.  Replace fuel cap securely and
wipe up spilled fuel.
(d) Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner.  Always place con-
tainers on the ground, away from your vehicle, before
filling.
(e) When practical, remove gas-powered equipment
from the truck or trailer and refuel it on the ground.  If
this is not possible, then refuel such on a trailer with a
portable container, rather than from a gasoline dis-
penser nozzle.
(f) Keep nozzle in contact with the rim of the fuel tank
or container opening at all times, until refueling is
complete.  Do not use a nozzle lock-open device.
(g) Replace gasoline cap securely and wipe up spilled
fuel.
(h) If fuel is spilled on clothing, change clothing imme-
diately.

5. Use extension cords and receptacles as specified by

the manufacturer for all units with electric drive
motors or electric starting motors.

6. Adjust the collector housing height to clear gravel or

crushed rock surfaces.

7. Never attempt to make any adjustments while the

engine (motor) is running (except when specifically
recommended by the manufacturer).

8. Let engine (motor) and machine adjust to outdoor

temperatures before starting to clear snow.

9. Always wear safety glasses or eye shields during

operation or while performing an adjustment or repair
to protect eye from foreign objects that may be
thrown from the machine.

OPERATION

1. Do not put hands or feet near or under rotating parts.

Keep clear of the discharge opening at all times.

2. Exercise extreme caution when operating on or

crossing gravel drives, walks, or roads.  Stay alert for
hidden hazards or traffic.

3. After striking a foreign object, stop the engine (motor),

remove the wire from the spark plug, disconnect the
cord on electric motors, thoroughly inspect the
snowthrower for any damage, and repair the damage
before restarting and operating the snowthrower.

4. If the unit should start to vibrate abnormally, stop the

engine (motor) and check immediately for the cause.
Vibration is generally a warning of trouble.

5. Stop the engine (motor) whenever you leave the

operating position, before unclogging the
collector/impeller housing or discharge guide, and
when making any repairs, adjustments, or inspec-
tions.

6. When cleaning, repairing, or inspecting make certain

the collector/impeller and all moving parts have
stopped.  Disconnect the spark plug wire and keep
the wire away from the plug to prevent accidental
starting.

7. Do not run the engine indoors except for starting the

engine or for transporting the snowthrower in or out of
the building.  Open the outside doors; exhaust fumes
are dangerous.

8. Exercise extreme caution when operating on slopes.

Do not attempt to clear steep slopes.

9. Never operate the snowthrower without proper

guards, plates, or other safety protective devices in
place and working.

10. Never direct the discharge toward people or areas

where property damage can occur.  Keep children
and others away.  

11. Do not overload the machine capacity by attempting

to clear snow at too fast a rate.

12. Never operate the machine at high transport speeds

on slippery surfaces.  Look behind and use care
when operating in reverse.

13. Disengage power to the collector/impeller when

snowthrower is transported or not in use.

14. Use only attachments and accessories approved by

the manufacturer of the snowthrower (such as wheel
weights, counterweights, or cabs).

15. Never operate the snowthrower without good visibility

or light.  Always be sure of your footing, and keep a
firm hold on the handles.  Walk, never run.

16. Never touch a hot engine or muffler.
17. Never operate the snowthrower near glass enclo-

sures, automobiles, window wells, drop-offs, and the
like without proper adjustment of the discharge angle.  

18. Never direct discharge at bystanders or allow anyone

in front of the unit.

19. Never leave a running unit unattended. Always disen-

gage the auger and traction controls, stop engine,
and remove keys.

20. Do not operate the unit while under the influence of

alcohol or drugs.

Содержание 1694587

Страница 1: ...65 I5225 5HP Snowthrower Manual Start 80494 EI5225 5HP Snowthrower Manual Start Export 860 Models Mfg No Description 85666 I8245E 8HP OHV Snowthrower Electric Start 80495 EI8245 8HP OHV Snowthrower Manual Start Export 1694588 860E 8HP OHV Snowthrower Electric Start 1694596 860M 8HP OHV Snowthrower Manual Start Export 1727034 Revision 00 Rev Date 5 2004 TP 100 4058 00 IW SN ...

Страница 2: ...t Assembly 19 Storage 19 Troubleshooting Adjustment Service Troubleshooting 20 Speed Selector Pivot Adjustment 22 Traction Drive Clutch Cable Adjustment 22 Discharge Chute Worm Assy Adjustment 23 Discharge Chute Control Rod Gear Adjustment 23 Auger Drive Clutch Cable Adjustment 24 Drive Belt Adjustment 24 Drive Belt Replacement 26 Roller Chain Replacement 28 Shear Pin Replacement 28 Specifications...

Страница 3: ...utdoor temperatures before starting to clear snow 9 Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect eye from foreign objects that may be thrown from the machine OPERATION 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or crossing g...

Страница 4: ...unit safely enough to protect themselves and others from injury 23 DO NOT wear long scarves or loose clothing that could become entangled in moving parts 24 Snow can hide obstacles Make sure to remove all obstacles from the area to be cleared CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the operating activ...

Страница 5: ...4 ...

Страница 6: ...er Name Date Purchased Engine Make Engine Type Spec Engine Model Engine Code Serial Number Mower Deck MFG Number Mower Deck SERIAL Number Mfg No 169XXXX Serial No XXXXX kW XXX Engine RPM XXXX LpA XXX dB A Vibration XXX m s 2002 dB A Port Washington WI USA 53074 0997 Simplicity Mfg Inc CE IDENTIFICATION TAG MARKINGS A Manufacturer s Identification Number B Manufacturer s Serial Number C Power Ratin...

Страница 7: ...ngage Auger Engage Part No 1726946 Auger Control Decal 1727023 Part No 1727023 Auger Control Decal Part No 1716532 Auger Danger Decal Part No 1722867 Lubrication Decal Part No 1722867 Lubrication Decal GENERAL This unit has been designed and manufactured to pro vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing Although readin...

Страница 8: ...ult technical litera ture before performing repairs or maintenance Warning Dismemberment This machine can amputate limbs Keep bystanders and children away when engine is running Danger Dismemberment The auger can amputate limbs Keep hands and feet away from auger and rotating parts Danger Dismemberment The impeller can amputate limbs Stop the engine remove the key and disconnect spark plug wire be...

Страница 9: ...MODELS BRIGGS STRATTON MODELS Please take a moment and familiarize yourself with the name location and function of these controls so that you will better understand the safety and operating instructions provided in this manual 1 2 ALL MODELS ...

Страница 10: ...essed Also locks auger control when depressed simultaneously Releasing the traction control lever releases the Free Hand auger control lock and stops the drive wheels Auger Control Engages the auger impeller when depressed Releasing the control stops the auger impeller Chute Direction Control Rotates the discharge chute to desired position Chute Deflector Knob Locks chute deflector in desired posi...

Страница 11: ...mer button twice will pro vide enough fuel to start a cold engine E Throttle Lever The throttle lever E controls the engine speed For best overall performance the throttle lever should be set to the FAST position Use the SLOW position only for warming the engine or to help prevent snow ice freeze up when shutting the unit down for the day F Engine Key The engine key F prevents the engine from bein...

Страница 12: ...utch lever C Figures 3 4 engages the auger drive when the lever is depressed and disengages the auger drive when the lever is released unless Traction Free Hand control is also depressed see above DEFLECTOR CONTROLS D Chute Direction Control The chute direction con trol D Figures 3 4 allows the discharge chute to be rotated to throw snow in the desired direction Snow may be thrown at any angle fro...

Страница 13: ...rol must move freely into each speed position gate and remain in position when released If the speed selector does not move freely into all forward and reverse speed positions contact your local authorized dealer for assistance WARNING For your safety operation on slopes should be in an up and down direction only If it becomes necessary to move across the face of a slope use caution and do not blo...

Страница 14: ...le 7 As the engine starts and begins to operate evenly open the choke G slowly and set the throttle lever to SLOW If the engine falters turn the choke knob clockwise until the engine runs smoothly and let it run briefly before returning the choke to the OPEN position NOTE Allow the engine to warm up at SLOW throttle for a few minutes before operating the snowthrower at full speed The engine will n...

Страница 15: ... Hand contact with the rotating auger impeller inside the discharge chute is the most common cause of injury associated with snowthrowers DO NOT use your hand to clean out the discharge chute To clear the chute 1 Stop the engine Remove the key 2 Wait 10 seconds to be sure the auger impeller blades have stopped rotating 3 Always use the clean out tool DO NOT use your hands GROUND SPEED SELECTOR Use...

Страница 16: ...concrete or asphalt the scraper bar should scrape the surface On surfaces such as gravel the scraper bar should be high enough so that it will not pick up gravel or debris The height of the scraper bar is controlled by raising or lowering the skid shoes See Figure 10 1 To raise the scraper bar height rest the scraper bar on a strip of wood equal in thickness to the desired height 2 Make sure the s...

Страница 17: ... unit cools After each period of use follow these steps to prevent freeze up caused by ice formation in and around the engine controls and external parts 1 Before shutting off the engine pull the starter rope out 2 3 times and allow it to rewind slowly This will help clear packed snow from the starter cord area Allow the engine to run for several minutes 2 Stop the engine by moving the throttle le...

Страница 18: ... on valves to prevent entry of debris into the valve stem when tires are filled Figure 13 Checking Tire Pressure MAINTENANCE SCHEDULE Check auger gear case lubrication Lubricate snowthrower Check tire pressure Change engine oil Clean or replace spark plug Check drive linkage belt tension Lubricate Axle Shafts Check Lubricate Free Hand Linkage Lubricate Auger Shaft 25 Hours 10 Hours Monthly 50 Hour...

Страница 19: ...etal parts should be oiled where contact is made with other parts Keep oil and grease off belts pulley grooves drive disc and friction disc IMPORTANT NOTE It is very important that grease fittings on the auger shaft are lubricated regularly If auger rusts to shaft damage to worm gear may occur if shear pins do not break To prevent wheels rusting to axles it is also necessary to remove the wheels a...

Страница 20: ... struc ture see warning WARNING Never store the unit with fuel in an enclosed poorly ventilated structure Fuel vapors can travel to an ignition source such as a furnace water heater etc and cause an explosion Fuel vapor is also toxic to humans and animals Figure 18 Checking Auger Gear Case Lubrication A Grease Fittings C Cotter Pins B Shear Pins D Auger Assembly A B D C LUBRICATING THE AUGER SHAFT...

Страница 21: ...r dealer for adjustments 3 Clean and gap or replace 4 Clear vent Auger does not rotate 1 Auger control not engaged 2 Foreign matter blocking auger 3 Auger drive clutch cable slack 4 Auger drive belt slipping 5 Broken belt 6 Shear pin broken 1 Engage auger control 2 STOP engine and REMOVE the key DISCONNECT the spark plug wire Clear auger using clean out tool See warning in SAFETY RULES 3 Tighten t...

Страница 22: ...t or too tight 1 Loosen cable to remove slack or replace See adjustment procedure Snowthrower does not drive when drive lever is engaged 1 Traction drive clutch cable loose 2 Drive belt loose broken or stretched 3 Drive roller chain damaged 4 Traction lock pins in free wheeling position OUTER hole 5 Friction disc worn 1 Tighten to remove slack See adjust ment procedure 2 Replace drive belt 3 Repla...

Страница 23: ...screw and the head can be held or turned by inserting a screwdriver through the traction drive clutch cable spring Tighten just until slack in cable is removed 3 Tighten hex nut securely The unit should able to be pushed forward and back freely Figure 20 Traction Drive Clutch Cable Adjustment Traction Drive Clutch Cable Traction Drive Clutch Cable Spring Adjustment Screw Traction Drive Bellcrank A...

Страница 24: ...the nut 3 Check the operation again Figure 22 Chute Direction Gear Adjustments CHUTE DIRECTION CONTROL ROD GEAR ADJUSTMENT If the discharge chute becomes difficult to rotate or begins to operate erratically the chute direction control rod gears may require adjustment 1 Loosen the gear bracket mounting nuts Figure 22 2 Slide the gear bracket into the position that provides the best engagement betwe...

Страница 25: ... recheck clutch cable adjustments 8 If clutch cable is properly adjusted auger drive belt tension may require adjustment See Adjusting Auger Drive Belt on next page Figure 24 Drive Belt Paths DRIVE BELT ADJUSTMENT The snowthrower is equipped with two drive belts locat ed just in front of the engine under the belt cover Figure 24 shows both belts and idler pulleys The belt nearest the engine is the...

Страница 26: ...lly depress the auger control and measure the expanded length of the spring The spring should expand 19 64 5 16 If the spring deflection is less than 19 64 5 16 the auger idler pulley must be adjusted Proceed to step 5 5 Loosen the belt cover screws and remove the belt cover Figure 25 6 Loosen the adjustment bolt see Figure 27 and move the auger idler pulley 7 Tighten the adjustment bolt and repea...

Страница 27: ...REPLACEMENT The snowthrower has two drive belts one for the traction drive which transmits engine power to the wheels and a second for the auger drive which transmits engine power to the auger mechanism Each of these drive belts are of special construction and should be replaced only with genuine replacement belts which match the original equipment belts These are available from your dealer Tracti...

Страница 28: ...install the new belt on the auger drive pulley 10 Position belt stop to provide 1 8 clearance between stop and belt and and tighten securely 11 Replace lower cover 12 Return unit to normal upright operating position 13 Release auger control 14 Install auger belt over engine pulley 15 Adjust auger belt stop as described under ADJUST ING BELT GUIDES 16 Install belt cover 17 Connect spark plug wire a...

Страница 29: ...r Chain Master Link Keeper link Must install towards wheel side with open end trailing Master link Direction of travel ROLLER CHAIN REPLACEMENT NOTE This procedure does not apply to models that use an endless chain 1 Remove gas from fuel tank and run engine until it stops running from lack of fuel 2 Disconnect spark plug wire and fasten it away from the spark plug 3 Tilt the snowthrower forward an...

Страница 30: ...lation Pressure 20 psi 1 37 bar Spout Rotation 190 Degrees Impeller 10 25 4 cm 4 Blade Ribbon Flighted Steel Drive System Friction Disc 5 Forward Speeds 2 Reverse DIMENSIONS Effective Clearing Width 555 22 61 cm 860 24 65 cm Length 555 860 51 132 cm Height 555 860 43 109cm Weight 555 158 lbs 72 kg 860 178 lbs 80 kg NOTE Specifications are correct at time of printing and are subject to change witho...

Страница 31: ... values are also included For applicable manuals currently available for your model contact our Customer Publications Department at 262 284 8519 Smiplicity Manufacturing Inc or 1 866 313 6682 Snapper Have the information listed in the box below available when phoning in your request Technical manuals can be downloaded from www simplicitymfg com or www snapper com Engine Oil Touch Up Paint Grease G...

Страница 32: ...MANUFACTURING INC 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 www simplicitymfg com Copyright 2004 Simplicity Manufacturing Inc All Rights Reserved Printed in USA ...

Отзывы: