background image

Not for 

Reproduction

• If the unit can’t be stored on a reasonable level surface,

chock the wheels.

• Clean all grass and dirt from the mower.

Long Term Storage (Longer Than 30 Days)

Before you store your unit for the off-season, read the
Maintenance and Storage instructions in the Safety Rules
section, then perform the following steps:

1.

Drain crankcase oil while engine is hot and refill with a grade
of oil that will be required when unit is used again.

2.

Prepare the mower deck for storage as follows:
a.) Remove mower deck from the unit.

b.) Clean underside of mower deck.

c.) Coat all bare metal surfaces with paint or light coat of
oil to prevent rusting.

3.

Clean external surfaces and engine.

4.

Prepare engine for storage. See engine owner’s manual.

5.

Clean any dirt or grass from cylinder head cooling fins,
engine housing and air cleaner element.

6.

Cover air cleaner and exhaust outlet tightly with plastic or
other waterproof material to keep out moisture, dirt and
insects.

7.

Completely grease and oil unit as outlined in the

Lubrication

section.

8.

Clean up unit and apply paint or rust preventative to any
areas where paint is chipped or damaged.

9.

Be sure the battery is filled to the proper level with water
and is fully charged. Battery life will be increased if it is
removed, put in a cool, dry place and fully charged about
once a month. If battery is left in unit, disconnect the
negative cable.

10. Drain fuel system completely or add a gasoline stabilizer

to the fuel system. If you have chosen to use a fuel stabilizer
and have not drained the fuel system, follow all safety
instructions and storage precautions in this manual to
prevent the possibility of fire from the ignition of gasoline
fumes. Remember, gasoline fumes can travel to distant
sources of ignition and ignite, causing risk of explosion and
fire.
NOTE: Gasoline, if permitted to stand unused for extended
periods (30 days or more), may develop gummy deposits
which can adversely affect the engine carburetor and cause
engine malfunction. To avoid this condition, add a gasoline
stabilizer to the fuel tank and run the engine a few minutes,
or drain all fuel from the unit before placing it in storage.

Starting After Long Term Storage

Before starting the unit after it has been stored for a long period
of time, perform the following steps.

1.

Remove any blocks from under the unit.

2.

Install the battery if it was removed.

3.

Unplug the exhaust outlet and air cleaner.

4.

Fill the fuel tank with fresh gasoline. See engine manual for
recommendations.

5.

See engine owner’s manual and follow all instructions for
preparing engine after storage.

6.

Check crankcase oil level and add proper oil if necessary.
If any condensation has developed during storage, drain
crankcase oil and refill.

7.

Inflate tires to proper pressure. Check fluid levels.

8.

Start the engine and let it run slowly. DO NOT run at high
speed immediately after starting. Be sure to run engine only
outdoors or in well ventilated area.

Maintenance Schedule

The following schedule should be followed for normal care of
your unit. You will need to keep a record of your operating time.
Determining operating time is easily accomplished by observing
the hour meter.

If your unit is equipped with a dual function hour meter that
displays both engine hours and PTO hours, the maintenance
intervals are based on the engine hours as displayed by the
hour meter.

UNIT MAINTENANCE

Before Each Use

Check Safety Interlock System

Check Rider Brakes

Check Rider / Mower for Loose Hardware

Check Hydraulic Oil Level

Every 25 Hours

Clean Deck & Check/Replace Mower Blades*

Lubricate Rider & Mower*

Check Tire Pressures

Every 100 Hours

Check Mower Blade Stopping Time

Clean Battery & Cables

Initial Change of Hydraulic Oil

Every 400 Hours or Yearly

Change Hydraulic Oil & Filter

ENGINE MAINTENANCE

Before Each Use

Check Engine Oil Level

Every 25 Hours

Check/Clean Cooling Fins & Intake*

Every 50 Hours

Check/Clean Spark Arrester**

Refer to Engine Owner's Manual

Service Air Filter

Change Oil & Filter

Check/Replace Spark Plugs

Check/Replace Fuel Filter

*More often in hot (over 85°F, 30°C) weather or dusty operating conditions.
**If equipped, replace if damaged.

24

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Содержание 5901280

Страница 1: ...N o t f o r R e p r o d u c t i o n...

Страница 2: ...Filter All Other Models 27 Engine Maintenance 28 Electronic Fuel Injection EFI System EFI Models 28 Inspect Muffler and Spark Arrester 28 Fuse Location and Identification 28 Check Fill Transmission O...

Страница 3: ...s are covered by this manual 5901280 5901663 5901664 5901665 5901666 5901667 5901708 The images in this document are representative and are meant to complement the instructional copy they accompany Yo...

Страница 4: ...Power equipment is only as safe as the operator If it is misused or not properly maintained it can be dangerous Remember you are responsible for your safety and that of those around you Use common sen...

Страница 5: ...ules in this operator s manual the unit is safe to operate The mower deck has spinning mower blades that can amputate hands and feet Do not allow anyone near the unit while it is running Keep safety d...

Страница 6: ...onged exposure in an enclosed area can result in serious injury or death Slope Identification Guide 2 How to measure the slope of a lawn surface with a smartphone or an angle finder tool WARNING Do no...

Страница 7: ...ing brake is engaged before starting engine Only start engine from the operator s position Use seat belts if provided Be sure of your footing while using pedestrian controlled equipment especially whe...

Страница 8: ...e slopes slow and gradual Do not make sudden changes in speed or direction See your authorized dealer for recommendations of available weights to improve stability Do NOT Avoid starting stopping or tu...

Страница 9: ...ransporting Do not store fuel near flames or drain indoors Keep all hardware especially blade attachment bolts tight and keep all parts in good working condition Replace all worn or damaged decals Nev...

Страница 10: ...in the ROLL BAR protective structure can cause serious injury or death A ROLL BAR like any other safety device needs to be periodically inspected to verify that the integrity of the device has not bee...

Страница 11: ...ny part of the seat belt A Figure 3 such as nicks cuts loose stitching or fraying 4 Check that the buckle and latch B operate properly and that the latch plate is not excessively worn deformed or the...

Страница 12: ...ion Hand in Blade F Amputation Foot in Blade G Dropoffs H Maximum Slope Angle for Safe Operation I Overhead Obstacles J Rollover Hazard K Pinch Point L Keep ROPS in Raised Position M Keep Children Awa...

Страница 13: ...engaged Test 2 Engine SHOULD crank if PTO switch is not engaged AND Parking brake is engaged Test 3 Engine should SHUT OFF if Operator rises off seat with PTO engaged OR Operator rises off seat with p...

Страница 14: ...Levers These levers control the ground speed and direction of the rider The left lever controls the left rear drive wheel and the right lever controls the right rear drive wheel 7 Description Icon Cal...

Страница 15: ...a hydraulic actuator The hydraulic actuators deactivate the transmission so that the unit can by pushed by hand Both hydraulic actuators must be in the same position whether you are driving the unit...

Страница 16: ...meter has a self contained power source so the total hours are always visible Hour Meter Displays Numbers and Letters This unit is equipped with a dual function hour meter that records the number of h...

Страница 17: ...s Before Starting Check that the crankcase is filled to the full mark on the crankcase oil fill and dipstick If necessary add oil through the engine oil fill See the engine Operator s manual for instr...

Страница 18: ...tward and lock them in NEUTRAL 2 Disengage the PTO by pushing down on the PTO switch 3 Engage the parking brake by pulling the handle up until it locks into position 4 Move the throttle control to mid...

Страница 19: ...mpting to do so near objects The rider turns sharply in reverse as well as forward and backing up straight takes practice Practice Turning Around A Corner 14 While traveling forward allow one handle t...

Страница 20: ...e Rider Mowing Recommendations Several factors can affect how well your machine cuts grass Following proper mowing recommendations can improve the performance and life of your machine Height of Grass...

Страница 21: ...lower ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems Use an appropriate ground speed for the thickness and height of the grass you are cutting...

Страница 22: ...ngs The ideal cutting height will vary with climate time of year and quality of your lawn We recommend that you experiment with both the cutting height and ground speed until you achieve the best cut...

Страница 23: ...e conditions before operating the unit and trailer and never operate on slopes greater than 10 See SLOPE OPERATION and TOWED EQUIPMENT in the safety section of this manual for additional safety inform...

Страница 24: ...nd cause engine malfunction To avoid this condition add a gasoline stabilizer to the fuel tank and run the engine a few minutes or drain all fuel from the unit before placing it in storage Starting Af...

Страница 25: ...rs are extremely flammable and explosive Fire or explosion can cause severe burns or death Do NOT remove the fuel filter when the engine is hot as spilled gasoline may ignite Do NOT spread hose clamps...

Страница 26: ...g the operator s position 2 Clean the area around the engine oil dipstick A Figure 26 and oil fill cover B to remove any debris 26 3 Remove the engine oil dipstick and wipe with a clean cloth 4 Cut th...

Страница 27: ...moderate force 28 12 Remove the engine oil dipstick and check the oil level Maximum oil level is the FULL line G Figure 26 on the dipstick If the oil level is at or below the ADD 1 QT line H add more...

Страница 28: ...dealer is necessary CAUTION Do not disconnect or reconnect ECU wiring harness connector or any individual components with the ignition switch in the ON position This can send a damaging voltage spike...

Страница 29: ...ly Initial hydraulic oil and filter change after first 100 hours of operation Filter Part Number 5101987X2 Note Removing the oil filter from the transaxle will drain the oil tank Have a suitable conta...

Страница 30: ...nd slowly move the zero turn rider s ground speed control levers in both forward and reverse directions 5 to 6 times as air is purged from the unit the oil level will drop 5 Stop the engine Remove the...

Страница 31: ...d u c t i o n 33 72 Mower Decks 34 35 61 Mower Decks 36 72 Mower Decks 37 Lubricate the Front Casters Interval Annually 1 Remove the 1 4 28 bolt A Figure 38 screwed into the caster and install a 1 4...

Страница 32: ...e thrown into the operator s area or bystander s area resulting in serious personal injury or death Inspect the mower blade every 25 hours or at least once per year If the mower blade hits a solid obj...

Страница 33: ...n create excessive vibration and damage the unit or cause mower blade failure resulting in thrown debris Be sure blade is balanced before installing 1 Clean the mower blade to remove any dried grass o...

Страница 34: ...of recline is achieved Ground Speed Control Lever Adjustment The control levers can be adjusted in three ways The alignment of the control levers the placement of the levers how close the ends are to...

Страница 35: ...he lock 4 Slowly release the deck lift foot pedal until it comes to rest against the stationary pin E in the 1 1 2 3 37 cm cutting height hole 5 Place the cutting height adjustment pin in the storage...

Страница 36: ...backward turn the rod counter clockwise 3 Lock the nuts B against the ball joints when neutral is achieved Note This adjustment should not be performed while the machine is running It may take severa...

Страница 37: ...sted 5 Disengage the parking brake 6 Loosen the set collar C and slide it away from the back of the parking brake bracket D CAUTION Do not adjust the spring to be shorter than 2 11 16 6 8 cm when comp...

Страница 38: ...ft pedal linkage so that it positions the front flat edge of the deck lift lever vertically 8 Re install the deck lift pedal linkage to the deck lift shaft and secure using the 1 2 hardware and spacer...

Страница 39: ...the machine on a flat level surface Disengage the PTO engage the parking brake turn off the engine and remove the ignition key Verify that the tires are properly inflated 2 To check the deck lift rod...

Страница 40: ...st be replaced WARNING Avoid Injury Mower blades are sharp Always wear gloves when handling blades or working near blades 5 See Figure 62 Position the outside mower blades so they face front to back 6...

Страница 41: ...4 10 2 cm in the front and 4 1 4 10 8 in the rear tighten the jam nuts on the deck linkages The adjustment procedure is complete If the measurements do not equal 4 10 2 cm in the front and 4 1 4 10 8...

Страница 42: ...opening in the idler arm C and rotate the idler arm clockwise which will relieve tension on the belt exerted from the idler arm Remove the belt from the left hand side spindle pulley D Carefully relea...

Страница 43: ...ards and floor pan to gain access to the mower deck drive belts WARNING Use extreme caution when rotating the idler arm with the breaker bar due to the increased tension in the spring as the idler arm...

Страница 44: ...1 5 Remove the spring anchor hardware D that anchors the idler arm spring E to the mower deck 6 Remove the old short right hand belt F from the front idler pulley G and the center spindle pulley H 7 I...

Страница 45: ...spring Install the 3 8 washer and then the spacer onto the shaft of the 3 8 bolt Install the hook of the idler arm spring around the body of the spacer and then install the bolt into the spring anchor...

Страница 46: ...ery When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool 1 Disconn...

Страница 47: ...careful not to cause sparks Refer to Figure 75 WARNING For your personal safety use extreme care when jump starting Never expose battery to open flame or electric spark battery action generates hydrog...

Страница 48: ...der Problem Engine will not turnover or start Remedy Cause Problem Engine will not turnover or start Engage parking brake Parking brake not engaged Place in OFF position PTO electric clutch switch in...

Страница 49: ...s are bent Remove sharpen and balance blades See Servicing the Mower Blades Mower blades are out of balance Reinstall belt correctly Belt installed incorrectly Problem Excessive belt wear or breakage...

Страница 50: ...f uncut grass left behind the mower Stringers are usually caused by operator error or poor blade maintenance Remedy Cause Sharpen your blades Blades are not sharp or nicked Replace your blades Blades...

Страница 51: ...r workmanship or both Transportation charges on product submitted for repair or replacement under this warranty must be borne by purchaser This warranty is effective for and is subject to the time per...

Страница 52: ...this product is described in the Operator s Manual Using the product in a way not described in the Operator s Manual or using the product after it has been damaged will not be covered under this warr...

Страница 53: ...N o t f o r R e p r o d u c t i o n Notes...

Страница 54: ...N o t f o r R e p r o d u c t i o n Notes...

Страница 55: ...N o t f o r R e p r o d u c t i o n...

Страница 56: ...N o t f o r R e p r o d u c t i o n...

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