background image

Place the unit on the other side. Finally disconnect the flat
cable 6-pin connector, see picture 5f.

Picture 5f: Flat cable 6-pin connector

Next drill off the rivet (see picture 5g) with a drill size 4mm
carefully. Now screw of the four nuts fixing the board at the
case with a spanner 5,5mm. It should be possible to take out
the board now.

Picture 5g: Rivet to fix the triac

Before fixing the new board it’s necessary to fix the triac with a screw (size M4) to the case, don’t
forget the insulation plate. 

To fix the triac is very important for the heat dissipation

. If the triac is

fixed to the case stick the new board in and stick the feet of the triac into the pads on the new board
(position see old board or picture 2.1b). For this it might be necessary to curve the legs.. Now tighten
the four nuts. Solder the triac. The board has to be sealed to the housing with a flowable fluid silicone
rubber compound from RS Nr.: 692542 or a similar substance. Connect all cables as it is described in
the wire plan. Make sure that the green cable of the thermocouple is on the left side (closer to a
screw) and the white cable on the right side (longer distance to a screw) of the green/orange terminal
block. Plug in the power supply cables for the fan and connect the flat cable 6-pin connector.

5.3.2  PCB Remote (DMX and analogue)

Disconnect the flat cable from the board (see picture 5f). Drill the rivets. Take the board out and put a
new one in. Tied it via screws to the lid again. Reconnect the flat cable.

Rivet

Flat cable

Disconnect
on this side

ENTERPRISE TC4 – SERVICE MANUAL  

15

SMOKE FACTORY

FOG & HAZE GENERATORS

Содержание ENTERPRISE TC4

Страница 1: ...SMOKE FACTORY FOG HAZE GENERATORS ENTERPRISE TC4 SERVICE MANUAL ATTENTION Testing under 110 230V can be a danger for life The testing person should be a technical skilled person to avoid injuries ...

Страница 2: ...E TC4 has two pumps and thermocouples 2400W heater and a connector for an external fan ENTERPRISE TC4 is available for 230V 50Hz 1 2 Danger While replacing any device the power plug should be unplugged While testing under life conditions 230V never touch blank contacts 2 Components 2 1 Pump EX5 230V 50Hz 50172 120V 60Hz 59019 Picture 2 1 Pump EX5 230V 50Hz 50172 2 2 HE 2400 Heat Exchanger part num...

Страница 3: ...PRISE TC4 Top view 39003 Picture 2 3 1d Fuse on PCB ENTERPRISE TC4 board Picture 2 3 1c PCB ENTERPRISE TC4 Bottom view 2 3 2 PCB Remote DMX and analogue part number 39004 Picture 2 3 2 PCB Remote 39004 PCB Power Connector for thermocouple Power terminal for the fan Solder pads for triac Terminal block ENTERPRISE TC4 SERVICE MANUAL 3 SMOKE FACTORY FOG HAZE GENERATORS ...

Страница 4: ...se holder IP67 part number 40056 Picture 2 4 Fuse holder 40056 3 Diagrams 3 1 Part list ENTERPRISE TC4 Fuse holder Connector for external fan 4 ENTERPRISE TC4 SERVICE MANUAL SMOKE FACTORY FOG HAZE GENERATORS ...

Страница 5: ...ENTERPRISE TC4 SERVICE MANUAL 5 SMOKE FACTORY FOG HAZE GENERATORS ENTERPRISE TC4 ...

Страница 6: ...6 ENTERPRISE TC4 SERVICE MANUAL SMOKE FACTORY FOG HAZE GENERATORS ...

Страница 7: ...ple XLR PCB Wirepl ENTERPRISE TC4 X 1 1 Pumps 2x yellow X1 2 Pumps 2x black X1 3 Heat Catridge 1x red X1 4 Power Supply X1 5 Power Supply X1 6 Heat Catridge 1x white yellow Flat cable 6 pin A A A B B Thermostat Fog nozzle 2 1 3 Fuse Where appropriate capacitor else open 1 brown 2 black 3 blue White Green White Green ENTERPRISE TC4 SERVICE MANUAL 7 SMOKE FACTORY FOG HAZE GENERATORS ...

Страница 8: ...owing to the two pumps 2 Coming out of the pumps the fluid is flowing via the pressure pipes to the HE There it will be heated up and leaves the exit as fog 4 1 Fluid income from fluid bottle Fluid income from fluid bottle 1 2 To the pumps 2 To the pumps 3 Out of the pumps to the HEs 4 Fog exit 8 ENTERPRISE TC4 SERVICE MANUAL SMOKE FACTORY FOG HAZE GENERATORS ...

Страница 9: ...ned at the board Burned Not burned Exchange the board Check if there is fluid humidity if so dry carefully 2 1 Check the pumps maybe one or both are broken see test plan below One is not working Both are working Change the broken device Proceed with 2 2 2 2 Check the heat exchanger maybe it is they are clogged or partial clogged see test plan below One is not working Both are working Change the br...

Страница 10: ...e HE 2400 Heat Exchanger Power supply test Test Check if there is power at pin X1 1 2 resp at the power connection at the pump see picture 2 1 between the yellow and the black cable At P99 you can measure about 170VAC Solution If there is no power check the PCB ENTERPRISE TC4 for function If there is power and the pump does work test the HE 2400 Heat Exchanger 4 2 2 HE 2400 Heat Exchanger Faults s...

Страница 11: ...ds to be changed Power supply test Test Check if there is power at the pins X1 4 5 mains power cord and for example going out at the pins X1 1 2 pump if pumping or X1 3 6 heater if heating Check the proper connection of all wires Solution If there is not power at the pins X1 4 5 change the power cord If the display is fine but there is no voltage at the pump or heater connectors change the PCB 4 2...

Страница 12: ...pull the plug out the socket Screw off the two screws of the handle on the top Go on screwing off the six screws at the bottom of the unit Finally screw of the two screws of the fluid tank bracket for easier handling see picture 4a It s not necessary to screw off the feet of the ENTERPRISE TC4 Picture 4a Bottom of the ENTERPRISE TC4 unit Take off the lid and disconnect the yellow green cable spann...

Страница 13: ...ire plan and 3 3 fluid circuit Picture 5 1a Tied pump 5 2 HE 2400 Heat Exchanger Disconnect the power cables from the terminal block X1 3 6 the thermocouple wires and the tubes Drill drill 5 1mm the four rivets see picture 5 2a fixing the heat exchanger to the housing Change the device and fix it with steel steel rivets 5x8mm Reconnect all cables take care of the polarity of the thermocouple wires...

Страница 14: ...s possible to pull out the cable Picture 5c Terminal block To disconnect the thermocouple press down the orange piece of the terminal block and pull out the wires careful the wires are sharp edged Picture 5d Thermocouple terminal block Disconnect the power cables for the fan It is just necessary to pull out the red crimps see picture 5e Picture 5e Power connection of the fan Hole for screwdriver P...

Страница 15: ... board or picture 2 1b For this it might be necessary to curve the legs Now tighten the four nuts Solder the triac The board has to be sealed to the housing with a flowable fluid silicone rubber compound from RS Nr 692542 or a similar substance Connect all cables as it is described in the wire plan Make sure that the green cable of the thermocouple is on the left side closer to a screw and the whi...

Страница 16: ... unit via DMX control on the top 5 4 2 Final test For this testing a special gage e g Neuberger TG 0701 for testing hardware is necessary The following tests are necessary 1 Earth resistance test Checks if the metal housing is good connected to earth Kind of continuity test The resistance low resp the current flow between the earth pin of the power socket and the housing will be measured 2 Insulat...

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