ZL112-TFK33GB
3.5 Mounting
•
Read the instruction manual carefully.
The product should be mounted and operated with a good
understanding of its contents. Also, keep the manual where it can be
easily referred to at any time.
•
Ensure space for maintenance.
Ensure the necessary space for maintenance activities.
•
Be sure to tighten screws with the proper torque.
When mounting, tighten screws with the recommended torque.
•
Do not obstruct the exhaust port of the ejector.
If the exhaust port is obstructed when mounted, a vacuum will not be
generated.
Electronic Pressure Switch
•
Do not use if equipment does not operate properly.
Verify correct mounting by suitable function and leakage inspections
after air and power are connected following mounting or maintenance.
•
Do not drop or bump.
Do not drop, bump or apply excessive impact (1000m/s²) when handling.
Even if the switch body is not damaged, the switch may suffer internal
damage that will lead to malfunction.
•
Hold the product from the body side when handling.
The tensile strength of the power cord is 49N, and pulling it with a force
greater than this can cause failure. Hold by the body when handling.
•
Turn the setting trimmer gently using a watchmakers screwdriver.
Turn the setting trimmer gently using a watchmakers screwdriver. Do not
turn beyond the stoppers located at both ends. If the trimmer is broken,
adjustment will be impossible.
•
Pressure port
Do not insert wire, etc., from the pressure port. This will damage the
pressure sensor, making it impossible to obtain normal operation.
3.6 Air Supply Circuit
•
When designing the air supply circuit ensure that pipe sizes have
sufficient capacity to prevent any pressure drop within the generator, this
also applies to valves and fittings.
•
The supply air should be clean and oil free.
•
Vacuum circuit
Ensure that the piping from generator to vacuum pad is kept as short as
possible to prevent restriction and leakage.
•
Vacuum pads
When installing vacuum generators the rule is one generator
→
one
vacuum pad. If this rule is ignored then possible loss of vacuum during
pick-up will occur.
4 Maintenance
4.1 General Maintenance
•
Not following proper maintenance procedures could cause the product to
malfunction and lead to equipment damage.
•
If handled improperly, compressed air can be dangerous. Maintenance
of pneumatic systems should be performed only by qualified personnel.
•
Before performing maintenance, turn off the power supply and be sure to
cut off the supply pressure. Confirm that the air is released to
atmosphere.
•
After installation and maintenance, apply operating pressure and power
to the equipment and perform appropriate functional and leakage tests to
make sure the equipment is installed correctly.
•
Do not make any modification to the product.
•
Do not disassemble the product, unless required by installation or
maintenance instructions.
Replacement procedure of Part No.: ZL112-G
Disassembly
•
Remove hexagon socket head cap screw
(M3
×
30: 4 pieces).
•
Detach suction cover from body.
•
Remove suction filter.
Assembly
•
Assemble component parts in reverse order of
disassembly.
•
When assembling, be sure that the gasket is
fitted into the appropriate groove respectively.
•
(Note: Take care not to drop vacuum pressure
gauge.)
Parts List
No.
Description
Note
1
Suction Cover
2
Front Cover
Without Valve
3
End Cover
4
Body
5
Vacuum Sensor Unit
6
Nozzle
7
Diffuser
Detent Plug
Other than vacuum switch
8
Lead Wire Cover
Vacuum switch specification
12
Front Cover B
With Valve
13
Valve Plate
With Valve
14
Needle
With Valve
15
Supply Valve (N.C.)
With Valve
16
Release Valve (N.C)
With Valve
Replacement Parts
No.
Description
Material
Part No.
9
Sound absorbing material B
PVF
10
Sound absorbing material A
PVF
11
Suction Filter
PE
ZL112-SP01
(Set No. for 9,10 &
11)
When ordering a vacuum pressure gauge or digital vacuum pressure
switch separately, use the part numbers shown in the option specifications
on page 3.
Contacts
AUSTRIA
(43) 2262 62280-0
LATVIA
(371) 781 77 00
BELGIUM
(32) 3 355 1464
LITHUANIA
(370) 5 264 8126
BULGARIA
(359) 2 974 4492
NETHERLANDS
(31) 20 531 8888
CZECH REP.
(420) 541 424 611
NORWAY
(47) 67 12 90 20
DENMARK
(45) 7025 2900
POLAND
(48) 22 211 9600
ESTONIA
(372) 651 0370
PORTUGAL
(351) 21 471 1880
FINLAND
(358) 207 513513
ROMANIA
(40) 21 320 5111
FRANCE
(33) 1 6476 1000
SLOVAKIA
(421) 2 444 56725
GERMANY
(49) 6103 4020
SLOVENIA
(386) 73 885 412
GREECE
(30) 210 271 7265
SPAIN
(34) 945 184 100
HUNGARY
(36) 23 511 390
SWEDEN
(46) 8 603 1200
IRELAND
(353) 1 403 9000
SWITZERLAND
(41) 52 396 3131
ITALY
(39) 02 92711
UNITED KINGDOM
(44) 1908 563888
URL :
http// www.smcworld.com (Global) http// www.smceu.com (Europe)
Specifications are subject to change without prior notice from the manufacturer.
© 2013 SMC Corporation All Rights Reserved.
With Valve
Without Valve
