ITV1-TFK02-A
Installation and Maintenance Manual
Electro-Pneumatic Regulator with negative
terminal of power line separated from signal
line.
Series ITV1000-DIK00137
1 Safety Instructions
This manual contains essential information for the protection of users and
others from possible injury and/or equipment damage.
•
Read this manual before using the product, to ensure correct handling,
and read the manuals of related apparatus before use.
•
Keep this manual in a safe place for future reference.
•
These instructions indicate the level of potential hazard by label of
“Caution”, “Warning” or “Danger”, followed by important safety
information which must be carefully followed.
•
To ensure safety of personnel and equipment the safety instructions in
this manual and the product catalogue must be observed, along with
other relevant safety practices.
Caution
Indicates a hazard with a low level of risk, which if
not avoided, could result in minor or moderate injury.
Warning
Indicates a hazard with a medium level of risk, which
if not avoided, could result in death or serious injury.
Danger
Indicates a hazard with a high level of risk, which if
not avoided, will result in death or serious injury.
•
Electromagnetic compatibility:
This product is class A equipment intended for use in an industrial
environment. There may be potential difficulties in ensuring
electromagnetic compatibility in other environments due to conducted as
well as radiated disturbances.
•
The compatibility of pneumatic equipment is the responsibility of
the person who designs the pneumatic system or decides its
specifications
.
Since the products specified here can be used in various operating
conditions, their compatibility with the specific pneumatic system must
be based on specifications or after analysis and/or tests to meet specific
requirements.
•
Only trained personnel should operate pneumatically operated
machinery and equipment.
Compressed air can be dangerous if an operator is unfamiliar with it.
Assembly, handling or repair of pneumatic systems should be performed
by trained and experienced personnel.
•
Do not service machinery/equipment or attempt to remove
components until safety is confirmed.
•
Inspection and maintenance of machinery/equipment should only be
performed after confirmation of safe locked-out control positions.
•
When equipment is to be removed, confirm the safety process as
mentioned above. Switch off air and electrical supplies and exhaust all
residual compressed air in the system.
•
Before machinery/equipment is re-started, ensure all safety measures
to prevent sudden movement of cylinders etc. (Supply air into the
system gradually to create back pressure, i.e. incorporate a soft-start
valve).
•
Do not use this product outside of the specifications. Contact SMC
if it is to be used in any of the following conditions:
•
Conditions and environments beyond the given specifications, or if the
product is to be used outdoors.
•
Installations in conjunction with atomic energy, railway, air navigation,
vehicles, medical equipment, food and beverage, recreation equipment,
emergency stop circuits, press applications, or safety equipment.
•
An application, which has the possibility of having negative effects on
people, property, or animals, requiring special safety analysis.
•
Ensure that the air supply system is filtered to 5 microns.
2 Specifications
Model
ITV1010
ITV1030
ITV1050
Min. supply pressure
(Set pressure) + 0.1 MPa
Max. supply pressure
0.2 MPa
1.0 MPa
Set pressure range
0.005 ~ 0.1 MPa 0.005 ~ 0.5 MPa
0.005 ~ 0.9 MPa
Supply voltage
24 VDC±10%
Current consumption
Max. 120 mA
Input signal
Note1
4-20 mADC
Input impedance
Max. 250
Ω
Linearity
Max. ±1%F.S.
Hysteresis Max. 0.5%F.S.
Repeatability
Max. ±0.5%F.S.
Sensitivity
Max. 0.2%F.S.
Temperature characteristics
Max. ±0.12%F.S./°C
Operating temperature
0~50°C (without condensation)
Accuracy
±3%F.S
Pressure
display
Min. Unit
MPa: 0.01, kgf/cm
2
: 0.01, bar: 0.01,
PSI: 0.1
Note 2
, kPa: 1
Protection structure
Main unit: IP65, Cable connector: IP67
Table 1.
Note 1: Two wire 4 to 20 mADC control. Negative terminal of power line is separated
from that of signal line.
Note 2: 1 PSI is the minimum unit on ITV1050.
3 Operation Principle
When the input signal increases the supply solenoid valve
n
turns on and
the exhaust solenoid valve
o
turns off. Supply pressure is passed to the
pilot valve
p
through the supply solenoid valve. The pilot valve will open
the main valve allowing partial supply pressure to pass to the out port. The
pressure sensor
q
will provide output pressure feedback to the control
circuit
r
. The control circuit will balance the input signal and output
pressure to ensure that the output pressure remains proportional to the
input signal.
Fig. 1 - Control diagram
Fig. 2 - Schematic diagram
4 Wiring
Connect the cable to the connector on the main unit as shown in the
following diagram. Take precautions, as incorrect wiring will damage the
unit. Use a DC power supply capable of supplying the necessary power
requirements with minimal ripple.
Fig. 3 - Connection details
Note: The right angle type
connector extends to
the left side (over the
supply port side)
Current signal type
Vs:
Power supply
24 VDC
A:
Input signal
4 to 20 mADC
Fig. 4 - Wiring diagram
Straight type connector
Right angle type connector
Fig. 5 – Connector types
5 Setting the Regulator
When the ‘set’ key is operated minimum/maximum pressure will be present
at the outlet port. When primary pressure is applied to the regulator
minimum pressure will be present at the outlet port.
Fig. 6 - Key features of the ITV
.
• Release ‘Key Lock ’as explained in section ‘Function of Key-Lock’
• After releasing key lock, SET needs to be pressed again to get to F-1
• To set minimum pressure (display shows F-1) use up/down keys and
press ‘Set’ key to ‘Lock’ setting.
• To set maximum pressure (display shows F-2) use up/down keys and
press ‘Set’ key to ‘Lock’ setting.
Note 1: If the above sequence has been followed correctly, the settings will
complete automatically.
Note 2: If only setting minimum pressure, when pressure is ‘Set’, pressing
the set button once more will ‘skip’ to the next step..
6 Function of Key-Lock
The keys are locked after connecting power and cannot be operated. ‘Loc’
is displayed when any keys are pushed.
• Key-Lock Release
• Push ‘Down’ key for longer than 2 seconds.
• Display will flash ‘Loc’ (locked).
• Push ‘Set’ key to unlock.
Note: To cancel push ‘Up’ key.
Power
Input
Power supply –
Input signal –
Brown
White
Blue
Black
Brown
Blue
White
Black
• Key-Lock• Push ‘Up’ key for longer than 2 seconds.
• Display will flash ‘unL’ (unlocked).
Note
• Push ‘Set’ key to lock.
Brown
Blue
Main
Note: To cancel push ‘Down’ key.
7 Function of the ‘Error’ Display
If an abnormality is detected by the ITV the LED display will show ‘Er’
followed by a code number. Isolate the power supply and ascertain the
problem and solve. Re-instate power supply after correcting fault. Error
codes are as shown in the table below.
No
Content
Display
1
Input signal is outside specification
Er 1
2
EEProm read/write error
Er 2
3
Memory read/write error
Er 3
4
Solenoid valve fault
Er 4
Table 2.
8 Reset Function
• Push ‘Up’ and ‘Down’ keys (Fig 6) together for longer than 3 seconds.
• Display shows ‘RES’.
• Release keys to reset minimum pressure and maximum pressure.
9 Installation & Maintenance
• If the electrical supply fails, settings are ‘held’ for a short period.
• If the air pressure fails with power ‘on’ the solenoid will ‘flutter’. Turn off
the power.
• This product is pre-set at the factory and must not be dismantled by the
user. Contact your local SMC office for advice.
• Ensure, when installing this product, that it is kept clear of power lines to
avoid noise interference.
• Ensure that load surge protection is fitted when inductive loads are
present (i.e. solenoid, relay etc.).
• Ensure precautions are in place if the product is used in a ‘free flow
output ’condition. Air will continue to flow continuously.
• Do not use a lubricator on the input side of this product. If lubrication is
necessary, place the lubricator on the ‘output’ side.
• Ensure all air is exhausted from the product before maintenance.
• Length of connector cable shall be 10 m maximum.
10 Contacts
AUSTRIA
(43) 2262 62280
NETHERLANDS
(31) 20 531 8888
BELGIUM
(32) 3 355 1464
NORWAY
(47) 67 12 90 20
CZECH REP.
(420) 541 424 611
POLAND
(48) 22 211 9600
DENMARK
(45) 7025 2900
PORTUGAL
(351) 21 471 1880
FINLAND
(358) 207 513513
SLOVAKIA
(421) 2 444 56725
FRANCE
(33) 1 6476 1000
SLOVENIA
(386) 73 885 412
GERMANY
(49) 6103 4020
SPAIN
(34) 945 184 100
GREECE
(30) 210 271 7265
SWEDEN
(46) 8 603 1200
HUNGARY
(36) 23 511 390
SWITZERLAND
(41) 52 396 3131
IRELAND
(353) 1 403 9000
UNITED KINGDOM
(44) 1908 563888
ITALY
(39) 02 92711
URL :
http// www.smcworld.com (Global) http// www.smceu.com (Europe)
Specifications are subject to change without prior notice from the manufacturer.
©
2009
SMC Corporation All Rights Reserved.
unit
White
Black
Brown
Blue
White
Black
Electrical connector
Down key
Up key
OUT
Pilot valve
SUP
EXH
Control
circuit
Pressure
sensor
Supply solenoid
valve
Exhaust solenoid
valve
Power supply
Input signal
Pilot EXH
Pressure
display
Set key
LED display
Gauge port
Air supply
port
Air out port
Supply pressure
f
Pressure sens r
o
g
Control circuit
c
upply solenoid valve
S
d
xhaust solenoid valve
E
OUT
+
e
Pilot valve
Input
signal
–
