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i Safety Instructions

 

i

 Safety 

Instructions 

 

 

Be sure to read and comprehend important cautionary 
notifications in this operation manual before use 

 

 

Do not operate the 

 product

  without the cover panel. 

 

i – 1     Warning:  Before Using Air Dryer 

 

In this chapter, the stated contents are especially about safety way to use the product. for customer. 

An Air Dryer is installed on the downstream of the air compressor to remove moisture. W e, manufacturer, cannot 

take any responsibility  if you use it for any other purpose. 

An Air Dryer works with high voltage and has some parts that gets hot or rotates during operation. Ask vendor if you 

need component replacement and servicing.

  

Not only people handle the air dryer but every people who perform maintenance on or do works related to it should 

read  safety instructions on this operation manual before handling. 

This operation manual is not a general safety manual which is practiced by safety training representatives. 

People who handle this product or work around it need to take training to comprehand inherent risks of it and master 

measures for safety. 

It is usually responsible for super visor to follow the safety instructions, but each operator or maintemance 

representative should do daily operations on their own head. 

Operators and maintemance representatives should take the safety of working place and work environment into 

account. 

It is necessary to think of the safety of working place and work environment  for each task 

Take enough safety training before the operation training. It is very dangerous to do operation training without any 

safety training. Operation training must be paid attention to its safety. 

Keep this operation manual handy for workers related to above contents to refer to anytime. 

  

i – 1 – 1  Meaning of Signs: Caution, Warning, Danger 

These safety instructions are intended to prevent hazardous situation and/or 

product

 damage. 

These instructions indicate the level of potential hazard by signs 

“Caution”, “Warning” 

or

 

“Danger”. 

Contents with these signs state about important instructions concerning safety. Confirm 

where those signs are, and read and comprehend notices and cautionary notices well before 

handling. 

 

“Caution”, “Warning” 

or

 “Danger” 

is the

 

order of

 

importance (Danger>Warning>Caution). Followings 

are the meanings of those signs. 

 

Danger 

Statements with the “Danger” sign explain about conditions in which there is a 

possible result of serious injury or loss of life if someone handles wrongly during 

operation or maintenance and did not follow the procedure to avoid danger. 

i

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Содержание IDU3E-10

Страница 1: ...Operation Manual PRODUCT NAME Refrigerated Air Dryer MODEL Series IDU3E 10 IDU3E 20 IDU4E 10 IDU4E 20 IDU6E 10 IDU6E 20 Please read this manual prior of using the air dryer Keep the manual readily av...

Страница 2: ...nstallation and operation of the product Only those who have thorough understanding of the fundamental operating procedure or have basic knowledge and skills of handling industrial product for the ins...

Страница 3: ...1 Parts Names and Functions 1 1 Chapter 2 Transportation Installation 2 1 Transportation 2 1 2 2 Installation 2 2 2 2 1 Location 2 2 2 2 2 Anchorage 2 2 2 2 3 Air piping 2 2 2 2 4 Drain Tube 2 3 2 2 5...

Страница 4: ...ut each operator or maintemance representative should do daily operations on their own head Operators and maintemance representatives should take the safety of working place and work environment into...

Страница 5: ...life if someone handle wrongly during operation or maintenance and did not follow the procedure to avoid danger Caution Statements with the Danger sign explain about possibilities that can result in i...

Страница 6: ...Troubleshooting Ask repair and maintenance Warning The product should not be operated in the event of any problems When the product gets out of order shutdown it immediatery and contact our service p...

Страница 7: ...ng from contact with them What is more there is also the danger of burn injury due to remaining heat after the power supply is cut Therefore wait until the temperature of hot parts become 50 o C and b...

Страница 8: ...er warning labels Confirm the positions of danger warning labels Front WARNING 1 Remove panels for maintenance only 2 Never insert anything into product to ensure safety 3 Cut power prior to maintenan...

Страница 9: ...experience about the product and incidental device should do the collection of the refrigerant No one but service person or qualified person should remove the cover panel of the product The quantity a...

Страница 10: ...RUNNING CURRENT Running current REFRIGERANT Type of refrigerant amount WEIGHT Weight MAX PRESS Maximum operating pressure SERIAL No Serial No MANUFACTURING DATE Manufacturing Date MADE IN Country of...

Страница 11: ...experience about the product and incidental devices should do the collection of the refrigerant No one but service person or qualified person shoud remove the cover panel of the product The quantity a...

Страница 12: ...or to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products Compliance Requirements 1 The use of SMC products with...

Страница 13: ...ation Grille Outlet Waste heat will be exhausted as hot air by the fan motor Do not block with wall and so on Inspection Grille Confirm the discharge of drain from this grille once a day Evaporation t...

Страница 14: ...t bung up with wall and so on Screw for the Earth Connect the earth to this screw Power Cord Insert the plug to an outlet for exclusive use of 100V AC Front Rear Panel You can see the terminal block w...

Страница 15: ...surface with careful attention to prevent falling sideways and drop Do not bring the product lying sideways If you lay it sideways it will be broken Do not hang up the product Do not transport the pr...

Страница 16: ...ces where too much force and weight are put on the body of the product that causes it to deform Circumstances where enough spaces cannot be taken to do maintenance in the plant where the product is op...

Страница 17: ...iameter is attached to the drain tube The outlet end of the tube is released to atmosphere And let drain flow through the tube into a scupper and so on Using the pressure of the compressed air drain w...

Страница 18: ...and rated current 10A Prepare by yourself Do not extend the power cable using power strip and so on That causes decrease of the voltage and the product cannot be operated IDU3E 20 6E 20 200Vspecified...

Страница 19: ...g No one but qualified personnel should do the air piping Separate the compressor from the product for safety before removing the piping Do not remove any piping when there is remaining compressed air...

Страница 20: ...3 2 Operation Start operation according to the procedure below Turn on the breaker of the main power supply Then turn on the illuminated switch The lamp will light up Few minutes later the cooling fa...

Страница 21: ...ust wait for at least 3 minutes before restarting air dryer after it has been shut down Failure to do this may cause safety devices to trip due to over load 3 5 Check points before restart Check follo...

Страница 22: ...with vacuum cleaner or air blow nozzle once a month Danger During air blowing put on protective glass and mask to prevent dusts from coming into throat or eyes 4 2 2 Service parts It is recommended t...

Страница 23: ...ts of the air dryer will remain hot there is a risk of burns due to residual heat after the power is switched off So do not carry out replacement work until the temperature of these parts has fallen t...

Страница 24: ...with the sharp edges of the strainer Drain separator body Auto drain strainer O ring Case assembly CAUTION Ch eckt ha t air press ure is z ero bef or eservic ing Pour solution of neutral detergent in...

Страница 25: ...inguishes and compressor stops during operation but resumes normal operation illuminating the lamp after a period of time Supply voltage is not in the following range Set the voltage to a proper value...

Страница 26: ...0 3 1 5 7 5 7 Operating current Note 2 A 200VAC 50 60Hz 1 2 1 3 1 5 1 5 3 4 3 0 Power consumption Note 2 W 100VAC 200VAC 50 60Hz 180 202 208 236 385 440 100VAC 10A Electrical Specification Circuit Br...

Страница 27: ...on Grille Evaporation Illuminated 4 13 Inspection Grille Thermometer Switch specification Terminal Block Air Outlet 100V AC specification 200V AC specification Air Inlet Compressed Air Inlet Ventilati...

Страница 28: ...TB PTC FM P P CM FM ILS OLR PRS C01 AC100 100 110 50 60Hz PC PTC IDU6E 20 AC200 200 220 50 60Hz PRS C11 P CM ILS OLR TB PTC FM L N PE Symbol Descrppion Symbol Descrppion CM Compressor Motor PRS Press...

Страница 29: ...ocarbon charged in the refrigerant circuit is compressed by the compressor and cooled by the condenser to become liquid Then going through the capillary tube the refrigerant pressure and temperature e...

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