SMC Networks AL Series Скачать руководство пользователя страница 22

  

Applicable

model

Process

Tool

Check item

Assembly

10. Mount the bowl assembly.

Disassembly 1. Disconnect the housing including the bowl assembly.

2.

Close the oil needle stud (outer of the sight dome) fully.

3. Disconnect the damper retainer assembly.

4.

Assembly

5. Insert the spacer into the  assembly.

6.

7. Insert the damper into the holder assembly.

8.

9. Install O ring to the holder assembly.

10. Mount the damper retainer assembly.

11. Install O ring to the body.

Cross pointed

driver

Tightening torque

AL50-A 

 1.4±0.1

 

N

m

AL60-A 

 1.4±0.1

 

N

m

Cross pointed

driver

Setting the setting
hole of the damper
assembly shall meet
with the convex of the
holder assembly.

Setting concave on
the body shall meet
with the Setting
convex of the holder.
The face of the
holder and the body
is made flat.

Insert the assemblies 

⑤~⑦

 mentioned above

sight dome+holder adamper

assembly)

20

Insert the bowl assembly into the body by using
individual setting mark and rotate clock or
anticlockwise by 30°(until the lock button is
released). If the release of the lock button is
confirmed, mount of the bowl assembly is
completed.

Push the sight dome assembly forward to the body
by hand for disconnection. And the holder assembly
and the sight dome assembly can be separated
away by hand as well.

Connect the sight dome assembly with the holder
assembly.
Put the sight dome assembly into the holder
assembly by meeting zero point mark of both holder
assembly and the sight dome assembly.

Zero point mark on
the holder assembly
shall meet with zero
point mark on the
sight dome assembly.

AL50-A
AL60-A

AL30-A
AL40-A

Place the damper retainer assembly so that the oil
path convex (damper holder assembly) and
concave (holder) could meet, and then fix it by four
cross recessed round head screw by Cross pointed
driver. tightening torque at this time is shown on
controlled item. And the screw which is tightened
next after first tightened screw shall be what is
located at cross corner of first one.

Lock button is up.

For insertion, meet the setting convex and concave
on the body holder. Proper insertion makes the face
of the holder and the body flat.

Disconnect O ring, damper assembly, holder
assembly, sight dome assembly and spacer.

Hexagon wrench

Nominal

5

Loosen four hexagon socket head bolts by hexagon
wrench to disconnect the housing (including the
bowl assembly) and O ring.

Rotate the oil needle stud clockwise by manual until
feeling the end of rotation with light force.

For insertion, the setting hole of the damper
assembly is matched to the convex part of the
holder assembly.

Procedure

Loosen and remove four cross recessed round
screws by Cross pointed driver to disconnect the
damper retainer assembly.

30

°

rotation

Bowl assembly

Product

Lock button

Groove of product (body)

Caution

Confirm the lock button 
is locked to the flute of 
the product before it 
pressurizes it. 

Содержание AL Series

Страница 1: ...Series Product Number AL10 M5 2 3 6 R Z A AL20 F N 01 F N 02 B 2 3 6 C R Z A AL30 F N 02 F N 03 B 2 3 6 8 R 3W Z A AL40 F N 02 F N 04 B 2 3 6 8 R 3W Z A AL40 F N 06 B 2 3 6 8 R 3W Z A AL50 F N 06 F N 10 B 2 3 6 8 R 3W Z A AL60 F N 10 B 2 3 6 8 R 3W Z A ...

Страница 2: ...PLICATION 6 3 SPECIFICATIONS 6 4 HOW TO ORDER 7 5 OPTIONAL BRACKET ASSEMBLY 8 6 TROUBLESHOOTING 9 7 CONSTRUCTION PARTS LIST 10 11 8 SPECIFICATIONS OF BOWL ASSEMBLY 12 17 9 REPLACEMENT PROCEDURE 18 21 10 DISASSEMBLY DRAWING 22 25 11 DIMENSIONS 26 ...

Страница 3: ... failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembly operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced 3 Do not service or attempt to remove product...

Страница 4: ...f the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from this 1 year warranty A vacuum pad is a consumable part so it is warranted for a year after it is delivered Also even within the warranty period the wear of a product due to the use of the vacuum pad or f...

Страница 5: ...violet ray and radiation heat by shield Alcohol Methyl amino Precautions for design Acid Sodium hydroxide Caustic soda Calcium hydroxide Slack lime Inorganic salts Consult SMC if no leakage is allowed due to the environment or operating fluid is not air External parts including the bowl sight dome Material polycarbonate are made of resin Organic solvents including synthetic fluid chemicals includi...

Страница 6: ...all the bowl vertically with bowl facing down If it is inclined dripping may not be confirmed Do not drop nor apply impact during transportation or installation This can cause damage to the product Turning the oil adjustment valve counterclockwise increases the dripping amount and turning it clockwise reduces the dripping amount From the fully closed position three rotations will bring it to the f...

Страница 7: ...ight dome Check for dirt in resin bowl periodically If any dirt is seen replace with new bowl And if removing off the dirt by washing instead of using a replacement never use washing material other than neutral detergent Otherwise the bowl is damaged Open and close drain cock manually Open and close too much may damage the drain cock Discharge drain to avoid that drain exceeds the upper limit of t...

Страница 8: ...8 0 43 0 94 1 09 Note1 This product aims at lubricating compressed air to operate pneumatic actuator and solenoid valve smoothly Model Min operating flow Note1 L min ANR 50 1 4 30 3 8 40 1 4 30 3 8 40 1 2 50 15 Air 1 5 MPa 1 0 MPa 5 60 Should be no freezing 4 190 220 6 135 Class 1 turbine oil ISO VG32 Polycarbonate Standard Polycarbonate The flow rate is 5 drops or greater min under the following ...

Страница 9: ...in cock 3 With drain cock 3W Drain cock with barb fitting For φ6xφ4 nylon tube Nil Flow direction Left to right R Flow direction Right to left Nil Name plate and caution plate for bowl in imperial units MPa C Z Name plate and caution plate for bowl in imperial units psi F Please refer to the catalog when you select the model Symbol Description Body size Thread type Nil b Lubricant exhaust port Por...

Страница 10: ...0 A Cross pointed driver 0 75 0 2 N m AL30 A Hexagon spanner nominal 3 0 75 0 2 N m AL40 A Hexagon spanner nominal 4 1 5 0 2 N m AL50 A AL60 A 8 Two mounting screws are tightened by cross pointed driver or hexagon spanner for holding Refer to the table below for correct tool and the tightening torque required Hexagon spanner nominal 5 2 6 0 3 N m Mounting screws 2 pcs Bracket Lubricator ...

Страница 11: ...he sight dome O ring is broken Replace the sight dome assembly Refer to 7 CONSTRUCTION PARTS LIST P10 to P11 10 DISASSEMBLY DRAWING P22 to P25 TROUBLE POSSIBLE CAUSE REMEDY Oil drop The sight dome is broken Opposite flow direction or opposite installation of lubricator Air or oil leaks from the sight dome 9 Replace the bowl packing with new one or grease up after assembly Air leaks Air leaks betwe...

Страница 12: ...hite 1 Note Zinc die cast Material Description 10 Aluminium die casting Urban white 1 Body Material No Description Bowl assembly Note3 Bracket assembly The number in the table is corresponding to the number in structural drawing avobe mentioned figure and 8 SPECIFICATIONS OF BOWL ASSEMBLY P12 to P17 10 DISASSEMBLY DRAWING P22 to P25 Damper Bowl packing The product number of damper retainer assembl...

Страница 13: ...iner assembly when metal bowl with sight glass applies 8 to the part number suffix Example AL20P 030AS 8 The number in the table is corresponding to the number in structural drawing avobe mentioned figure and 8 SPECIFICATIONS OF BOWL ASSEMBLY P12 to P17 10 DISASSEMBLY DRAWING P22 to P25 Refer to 8 SPECIFICATIONS OF BOWL ASSEMBLY P12 to P17 AF52P 050AS Note1 Sight dome assembly Lubrication plug ass...

Страница 14: ...n port Refer to 11 DIMENTIONS P26 Note 2 Z of the part with no is semi standard for indicated unit of pressure and temperature which is psi and F Note 3 The symbol for option and semi standard are described as 4 HOW TO ORDER P7 C1SL 23 A 12 2 23 External appearance drawing and part no Part no Part no C1SL 2 A External appearance drawing and part no Part no Part no C1SL Z A C1SL 3 Z A 36 Part no Pa...

Страница 15: ...ENTIONS P26 Note 2 The part with no includes Bowl packing Refer to 10 DISASSEMBLY DRAWING P22 to P25 Note 3 Z of the part with no is semi standard for indicated unit of pressure and temperature which is psi and F Note 4 The symbol for option and semi standard are described as 4 HOW TO ORDER P7 Port thread 2 6 Part no Part no C2SL 2 A Part no 13 Port thread Port thread Port thread Port thread Port ...

Страница 16: ...d Semi standard 2 Semi standard 23 Rc Rc G G NPT C3SL 2 Z A NPT C3SL 23 Z A Port thread Port thread Port thread Port thread Port thread Port thread 2 36W Part no External appearance drawing and part no Part no C3SL 3W A Part no C3SL 36W A Part no Port thread C3SL 36 A Part no Part no 6 3 36 Port thread 14 Part no C3SL 23 A 23 External appearance drawing and part no C3SL A C3SL 3 A External appeara...

Страница 17: ... Bowl packing Refer to 10 DISASSEMBLY DRAWING P22 to P25 Note 3 Z of the part with no is semi standard for indicated unit of pressure and temperature which is psi and F Note 4 The symbol for option and semi standard are described as 4 HOW TO ORDER P7 Port thread 15 8 38 External appearance drawing and part no Part no Part no C3LL 8 A C3LL 38 A Port thread External appearance drawing Metal bowl wit...

Страница 18: ...dard Semi standard 2 Semi standard 23 Rc Rc G G NPT C4SL 2 Z A NPT C4SL 23 Z A Port thread Port thread Port thread Port thread Port thread Port thread 2 23 C4SL 36 A C4SL 36W A External appearance drawing and part no C4SL A C4SL 3 A External appearance drawing and part no Part no C4SL 2 A C4SL 6 A 3W 36W Part no Part no C4SL 23 A 16 Part no Part no External appearance drawing and part no Part no C...

Страница 19: ...s Bowl packing Refer to 10 DISASSEMBLY DRAWING P22 to P25 Note 3 Z of the part with no is semi standard for indicated unit of pressure and temperature which is psi and F Note 4 The symbol for option and semi standard are described as 4 HOW TO ORDER P7 External appearance drawing Metal bowl with sight glass side view External appearance drawing and part no 8 38 Part no 17 Port thread Port thread Pa...

Страница 20: ...rotate couterclockwise to remove the bowl assembly If the bowl assembly is tightened too much to be removed use hook spanner until it can be loosened by hand Spanner Nominal 14 Rotate counterclockwise with spanner to remove the sight dome assembly Rotate the oil adjustment valve clockwise manually until rotation stops do not over tighten Hold the damper retainer assembly by round cutting pliers an...

Страница 21: ...the oil adjustment valve clockwise manually until rotation stops do not over tighten Referential tightening torque Hold the bowl assembly by hand and rotate clockwise Do not use tool for mounting because the bowl may be damaged See check item for referential tightening torque Press the lock button on the case assembly downwards turn it either clockwise or counterclockwise by 30 and remove the bowl...

Страница 22: ...mbly Put the sight dome assembly into the holder assembly by meeting zero point mark of both holder assembly and the sight dome assembly Zero point mark on the holder assembly shall meet with zero point mark on the sight dome assembly AL50 A AL60 A AL30 A AL40 A Place the damper retainer assembly so that the oil path convex damper holder assembly and concave holder could meet and then fix it by fo...

Страница 23: ...r AL20 A 0 3 0 05 N m AL30 A 0 4 0 05 N m AL40 A 60 A Procedure Tightening torque AL50 A 4 5 1 N m AL60 A 4 5 1 N m Place the housing including the bowl assembly on the body at the position with configuration match by checking the appearance of them and fix it by four hexagon socket head bolts by hexagon wrench tightening torque at this time is shown on controlled item And the screw which is tight...

Страница 24: ...ht dome assembly Oil adjustment valve Holder assembly Damper Lubrication plug assembly Zero point mark Steel ball Zero point mark O ring Damper retainer assembly Round cutting pliers flats Bowl packing Bowl assembly Hook spanner flat Sight dome assembly Oil adjustment valve Hook spanner flat ...

Страница 25: ...ro point mark Oil path convex Damper retainer assembly Screw with washer 4 pcs Detent 6 places Sight dome assembly Oil adjustment valve Lock button Bowl assembly Lubrication plug assembly Setting mark Setting mark Oil path concave Spacer Zero point mark O ring ...

Страница 26: ...onvex Damper retainer assembly Screw with washer 4 pcs Detent 6 places Sight dome assembly Oil adjustment valve O ring Lock button Bowl assembly Lubrication plug assembly Bowl assembly setting mark Setting mark Oil path concave Spacer Zero point mark O ring Bolt 4 pcs Housing O ring ...

Страница 27: ...5 AL20 A AL60 A Bracket assembly disassembly drawing 25 Mounting screws 2 pcs Bracket Lubricator Bracket assembly ...

Страница 28: ...137 6 AL40 A 169 6 AL40 06 A 171 6 AL50 A 246 2 AL60 A 256 6 1 4 3 8 1 4 3 8 1 2 3 4 3 4 1 1 Model Model Standard specifications P1 M5X0 8 1 8 1 4 Model Semi standard specifications With drain cock Drain cock with barb fitting Metal bowl B B B B B 59 9 56 3 59 3 87 7 84 5 87 5 115 1 123 6 104 1 117 6 124 1 147 1 155 6 136 1 149 6 156 1 149 1 157 6 138 1 151 6 158 1 220 1 228 6 209 1 222 6 229 1 23...

Страница 29: ... Deletion bracket assy disassembly drawing 12 DIMENSIONS Addition option Change Shape of bracket assembly 2018 2 C P4 Addition Piping WARNING P9 Change company name grease P19 Change bowl tightening torque AL20 A P26 Correction N S dimensions AL30 40 A 2021 12 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are s...

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