SMC Networks AFF20 Series Скачать руководство пользователя страница 23 | Manualshive

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SMC Networks AFF20 Series Скачать руководство пользователя страница 23

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9. Troubleshooting

Refer to [10. Replacement work procedure](P23 to 29) and 11. Disassembly Drawing](P30).

Note) Fluorine grease is recommended when applying additional grease.

Problem

Possible causes

Countermeasure

Page for

reference

Category

Failure

Flow rate

As pressure drop
is large, fluid does
not flow.

1. Clog of the element.

Replace the element.

P23 to 24
P26 to 27

Air leakage

Air leaks between
the body and
joint.

1. Breakage of joint seal.

Replace the bowl seal.

P23 to 24
P26 to 27

Air leaks between
the joint and the
bowl.

1. Breakage of the bowl seal.

Replace the bowl seal.

P25
P28 to 29

Air leakage from
the bowl.

1. Bowl is damaged.

Replace the bowl assembly.
(If the solvent is considered to be
harmful, replacement to the metal
bowl is recommended)

P25
P28 to 29

Air leakage from
the drain cock.

1. Foreign matter caught in the

valve of the drain cock.

Open the drain cock for a few
seconds for blowing.

P20 to 21

2. Seating part of the drain cock

is damaged.

Replace the bowl assembly.

P25
P28 to 29

Drainage or air
continues blowing
out of the drain
discharge of the
float type auto
drain.

1. Low supply pressure

Check the minimum operating
pressure of the auto drain.

P11 to 18

2. The product is not mounted

correctly.

Install the drain exhaust so that it
will face vertically downward.

-

3. Foreign matter is caught at the

main valve of the auto drain.

Remove the dust by manual drain
discharge.

P20 to 21

4. Main valve of the auto drain is

broken.

Replace the bowl assembly.

P25
P28 to 29

5. Drain piping is long, or I.D. of

the piping is small. (Back
pressure is applied.)

Be sure to connect the appropriate
piping for drain.

P5 to 6

6

．

Drain exhaust and bowl seat

are broken.

Replace the bowl assembly.

P25
P28 to 29

Operability

Drain is not
discharging when
the drain cock
opens.

1. Blockage of outlet of the drain

cock due to solid foreign
matter etc.

Replace the bowl assembly.

P25
P28 to 29

Too much drain
comes from the
piping of outlet
side.

1. Drain level reaches the bottom

of the element.

Open the drain cock for draining and
replace the element.

P20 to 21
P23 to 24
P26 to 27

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Содержание AFF20 Series

Страница 1: ...Document No AMX OMX0018 A PRODUCT NAME Line filter MODEL Series Product Number AFF20 F N 01 F N 02 B C 2 6 C J R Z D AFF30 F N 02 F N 03 B C D 2 6 8 J R W Z D AFF40 F N 02 F N 04 B C D 2 6 8 J R W Z D ...

Страница 2: ...s 10 6 Bowl assembly specifications 11 to 18 7 Assembly of Optional parts 19 8 Operation and Adjustment 20 to 21 9 Troubleshooting 22 10 Replacement work procedure 23 to 29 1 Element assembly AFF20 23 to 24 2 Bowl assembly AFF20 25 1 Element assembly AFF30 AFF40 26 to 27 2 Bowl assembly AFF30 AFF40 28 to 29 11 Exploded Drawing 30 12 Dimensions 31 ...

Страница 3: ...nt failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembly operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced 3 Do not service or attempt to remove produ...

Страница 4: ... of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from this 1 year warranty A vacuum pad is a consumable part so it is warranted for a year after it is delivered Also even within the warranty period the wear of a product due to the use of the vacuum pad or...

Страница 5: ...odium sulphide Sulphate of potash Sulphate of soda Chlorine solvents Carbon tetrachloride Chloroform Ethylene chloride Methylene chloride Cleaning liquid for metals Printing ink Dilution Aromatic series Benzene Toluene Paint thinner Coatings Dry cleaning Ketone Acetone Methyl ethyl ketone Cyclohexane Photographic film Dry cleaning Textile industries Alcohol Ethyl alcohol ＩＰＡ Methyl alcohol Antifre...

Страница 6: ...type auto drain should be used under the following requirements to avoid operating failure AD27 Operating pressure 0 1MPa or more AD37 AD47 Operating pressure 0 15MPa or more Mounting Warning 1 Do not drop or apply impact during transportation or installation It will cause damage to the product and result in operation failure 2 Do not install in areas of high humidity or high temperature Operation...

Страница 7: ...er Tubing for AD38 48 N D I D ø6 5 ø1 4 or larger Length 5 m 200 inch or shorter 8 Pipework for auto drain discharge which rises higher than the auto drain outlet should be avoided It may cause the auto drain operation to fail Air Supply Warning 1 Use clean air Do not use compressed air containing chemicals organic solvent synthetic oil or corrosive gas as it may be cause of breakage of components...

Страница 8: ...oken 8 Check the bowl regularly Discharge it before drain reaches the element Refer to 8 Operation and Adjustment P20 to 21 for discharging of drain When a resin bowl or a bowl with level gauge is used discharge the drain before the drain reaches the MAX DRAIN LEVEL Caution 1 Check the element periodically and replace it with a new one if necessary If it is found that outlet pressure drops or the ...

Страница 9: ... 1 2010 4 7 4 Drain capacity 8cm3 25cm3 45cm3 Bowl material Polycarbonate Bowl guard Semi standard Steel Standard Polycarbonate Weight 0 19kg 0 39kg 0 79kg Note 1 Conditions in accordance with Test condition ISO 8573 4 2001 Test method ISO 12500 3 2009 compliant in addition to the conditions above Flow capacity inlet pressure and the amount of solid bodies at the filter inlet are stable New elemen...

Страница 10: ...when pressure is not supplied D N O Normally open Drain port is open when pressure is not supplied Semi standard ｃ Bowl Nil Polycarbonate bowl 2 Metal bowl 6 Nylon bowl 8 Metal bowl with level gauge C With bowl guard 6C With bowl guard Nylon bowl ｄ Drain port Nil With drain cock J Drain guide 1 8 Drain guide 1 4 W With drain cock and barb fitting e Flow direction Nil Flow direction left to right R...

Страница 11: ...efer to the 7 Assembly of Optional parts P19 for mounting the bracket assembly Component No Parts description Component number AFF20 AFF30 AFF40 Element AFF24P 060AS AFF34P 060AS AFF44P 060AS Bowl seal C2SFP 260S C32FP 260S C42FP 260S Bowl assembly Refer to 6 Bowl assembly specifications P11 to P18 Auto drain N C Auto drain N O Component number Parts description Component number AFF20 AFF30 AFF40 ...

Страница 12: ... C2SF 6C Z A Option symbol Semi standard symbol J 6J CJ 6CJ Appearance and part No Semi standard J Standard Port thread type Part No Rc C2SF J D G NPT C2SFN J Z D Semi standard 6J Standard Port thread type Part No Rc C2SF 6J A G NPT C2SFN 6J Z A Semi standard CJ Standard Port thread type Part No Rc C2SF CJ D G NPT C2SFN CJ Z D Semi standard 6CJ Standard Port thread type Part No Rc C2SF 6CJ A G NPT...

Страница 13: ...D Semi standard 6C Standard Port thread type Part No Rc AD27 6C A G NPT AD27N 6C Z A Option symbol C Note 1 Semi standard symbol 2 Appearance and part No Semi standard 2 Standard Port thread type Part No Rc AD27 2 A G NPT AD27 2 Z A Note 1 Minimum operating pressure is 0 1 MPa Note 2 Part No includes Bowl seal Refer to 11 Disassembly Drawing P30 Note 3 Z in Part No indicates standard specification...

Страница 14: ...D Semi standard 6J Standard Port thread type Part No Rc C3SF 6J A G NPT C3SFN 6J Z A Option symbol Semi standard symbol W 6W Appearance and part No Semi standard W Standard Port thread type Part No Rc C3SF W D G NPT C3SF W Z D Semi standard 6W Standard Port thread type Part No Rc C3SF 6W A G NPT C3SF 6W Z A Option symbol Semi standard symbol 2 2J Appearance and part No Semi standard 2 Standard Por...

Страница 15: ...rd Port thread type Part No Rc AD37 6 A G NPT AD37N 6 Z A Semi standard 2 Standard Port thread type Part No Rc AD37 2 A G NPT AD37N 2 Z A Option symbol C Note 1 Semi standard symbol 8 Appearance and part No Semi standard 8 Standard Port thread type Part No Rc AD37 8 A G NPT AD37N 8 Z A Option symbol D note 1 D note 1 Note 1 Minimum operating pressure is 0 1 5MPa Note 2 Part No includes Bowl seal R...

Страница 16: ...tion and semi standard symbols Semi standard symbol 6 2 Appearance and part No Semi standard Standard Port thread type Part No Rc AD38 D G NPT AD38N Z D Semi standard 6 Standard Port thread type Part No Rc AD38 6 A G NPT AD38N 6 Z A Semi standard 2 Standard Port thread type Part No Rc AD38 2 A G NPT AD38N 2 Z A Option symbol D note 1 Semi standard symbol 8 Appearance and part No Semi standard 8 St...

Страница 17: ...D Semi standard 6J Standard Port thread type Part No Rc C4SF 6J A G NPT C4SFN 6J Z A Option symbol Semi standard symbol W 6W Appearance and part No Semi standard W Standard Port thread type Part No Rc C4SF W D G NPT C4SF W Z D Semi standard 6W Standard Port thread type Part No Rc C4SF 6W A G NPT C4SF 6W Z A Option symbol Semi standard symbol 2 2J Appearance and part No Semi standard 2 Standard Por...

Страница 18: ...standard 6 Standard Port thread type Part No Rc AD47 6 A G NPT AD47N 6 Z A Semi standard 2 Standard Port thread type Part No Rc AD47 2 A G NPT AD47N 2 Z A Option symbol C Note 1 Semi standard symbol 8 Appearance and part No Semi standard 8 Standard Port thread type Part No Rc AD47 8 A G NPT AD47N 8 Z A Note 1 Minimum operating pressure is 0 1 5MPa Note 2 Part No includes Bowl seal Refer to 11 Disa...

Страница 19: ...ype Part No Rc AD48 2 A G NPT AD48N 2 Z A Option symbol D note 1 Semi standard symbol 8 Appearance and part No Semi standard 8 Standard Port thread type Part No Rc AD48 8 A G NPT AD48N 8 Z A Note 1 Minimum operating pressure is 0 1 MPa Note 2 Part No includes Bowl seal Refer to 11 Disassembly Drawing P30 Note 3 Z in Part No indicates standard specifications The pressure unit psi The temperature un...

Страница 20: ...et A from the front side of the product so that the finger of the bracket A engages with the groove and the bottom of the body see drawing on the left Bottom of the body Groove Bracket A Finger Product 2 Mounting of bracket B Fix the bracket B with the set screw 2pcs included in the package Refer to the table below for the tightening torque Bracket B Set screw 2 pcs ...

Страница 21: ...ing the drain tighten the drain cock to the opposite direction by hand until the seal inside seals correctly Use of a tool can damage the product AFF30 AFF40 Drain cock rotation type Metal bowl metal bowl with level gauge AFF20 Drain cock rotation type Polycarbonate bowl Nylon bowl AFF30 AFF40 With drain cock and barb fitting push type Polycarbonate bowl Nylon bowl AFF20 With drain cock push type ...

Страница 22: ...ed properly if not pressurized To discharge the auto drain manually follow the procedure below After discharging the drain rotate the cock to the opposite direction by hand to close the drain valve Use of a tool can damage the product AFF20 Auto drain AFF30 AFF40 Auto drain OPEN Drain discharge Drain cock Drain cock OPEN Drain discharge ...

Страница 23: ...he drain cock is damaged Replace the bowl assembly P25 P28 to 29 Drainage or air continues blowing out of the drain discharge of the float type auto drain 1 Low supply pressure Check the minimum operating pressure of the auto drain P11 to 18 2 The product is not mounted correctly Install the drain exhaust so that it will face vertically downward 3 Foreign matter is caught at the main valve of the ...

Страница 24: ... no external leakage occurs before operating it 1 1 Element disassembly AFF20 Step 1 Step 2 Remove the joint from the product If the joint is tightened too much to be removed use a hook spanner until it can be loosened by hand Remove the element assembly by the holding part of the element assembly shown by the arrows below Body Joint Element assembly Rotation Pull upward Holds the elements ...

Страница 25: ...to be inserted without aligning the element will break 00 Step 3 Screw the bowl assembly into the product Tighten it referring to the specified torque below Bowl assembly Element assembly Element assembly Joint Recessed area of the joint 2 places Arrow mark of the element 2 places Assemble Make sure that the joint and element contact completely Body Joint Screw fitting Recommended tightening torqu...

Страница 26: ...d too much to be removed use a hook spanner until it can be loosened by hand 2 2 Bowl assembly AFF20 Step 2 Screw the bowl assembly into the product Tighten it referring to the specified torque below Body Rotation Joint Bowl Assembly Body Bowl Assembly Screw fitting Recommended tightening torque 2 2N m Tightening ...

Страница 27: ...ting mark of the body and joint and pull down the bowl assembly to remove it Hold the element as shown below and pull upward to remove the element assembly Align the mating mark Mating mark of the body Body Lock button Bowl Assembly Step 1 Step 2 Rotate for 30 degrees Pull downward Joint Mating mark of the joint Holds the elements Element assembly Pull upward ...

Страница 28: ...mount the body and joint where their marks meet Rotate the joint until the lock button meets the body groove approx 30 degrees Bowl assembly Element assembly Element assembly Joint Recessed area of the joint 2 places Arrow mark of the element 2 places Assemble Make sure that the joint and element contact completely Body Joint Lock button Mating mark of the joint Mating mark of the body 30 degrees ...

Страница 29: ...0 degrees while the lock button is held down Align the mating mark of the joint and bowl assembly and pull the bowl assembly down to remove it Body Bowl Assembly Step 1 Step 2 Rotate for 30 degrees Pull downward Joint Lock button Align the mating mark Mating mark of the bowl assembly Mating mark of the joint ...

Страница 30: ...is held down rotate the bowl assembly so that the lock button meets the groove of the joint approx 30 degrees Body Lock button Bowl Assembly Assemble Joint Align the mating mark Bowl assembly side Mating mark Mating mark of the joint Rotate for 30 degrees Make sure that the lock button is locked to the grove of the product before pressurizing it Caution Bowl Assembly ...

Страница 31: ... 30 11 Disassembly Drawing Body OUT I N Element assembly Bowl seal Joint Bowl seal Bowl assembly I N OUT 1 Exploded drawing of AFF20 2 Exploded drawing of AFF30 AFF40 ...

Страница 32: ...2 3 39 Auto drain semi standard bowl Model No Auto drain Semi standard specifications PC PA bowl Metal bowl Metal bowl with level gauge PC PA bowl Metal bowl Metal bowl with level gauge Barb fitting With drain guide With drain cock With drain guide With drain cock With drain guide B B B B B B B B B AFF20 159 6 159 6 159 6 146 1 142 1 148 6 AFF30 219 8 219 8 219 8 186 6 184 9 180 6 185 1 200 6 205 ...

Страница 33: ...and 40 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2020 SMC Corporation All Rights Reserved ...

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