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FY500 HART – Operation, Maintenance, and Installation Manual

VI

TRANSDUCER MODULE ............................................................................................................................................ 6.5

CONNECTION MODULE .................................................................................................................................................... 6.5

I/P CONVERTER MODULE ................................................................................................................................................ 6.6

DIAPHRAGM MODULE ...................................................................................................................................................... 6.8

PNEUMATIC MODULE ....................................................................................................................................................... 6.8

FEEDBACK MODULE ....................................................................................................................................................... 6.10

PACKAGE CONTENT ............................................................................................................................................... 6.10

ACCESSORIES ......................................................................................................................................................... 6.10

EXPLODED VIEW ..................................................................................................................................................... 6.11

SPARE PARTS LIST ................................................................................................................................................. 6.12

DETAILED CODE FOR ORDERING SPARE PARTS ............................................................................................... 6.14

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Содержание HART FY500

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Страница 3: ...y release of software version 1 SAFETY TERMS To avoid personal injury or property damage WARNING and CAUTION notes must be strictly followed Always follow the standard industry safety practices and ca...

Страница 4: ...enance of the equipment Qualified personnel are understood to be the persons familiar with the mounting electrical connection startup and operation of the equipment or other similar apparatus that are...

Страница 5: ...L SPECIFICATIONS 3 1 PERFORMANCE SPECIFICATIONS 3 2 PHYSICAL SPECIFICATIONS 3 2 ORDERING CODE 3 3 SECTION 4 LOCAL PROGRAMMING 4 1 LOCAL ADJUSTMENT 4 1 JUMPERS SELECTION 4 2 LOCAL PROGRAMMING TREE 4 3...

Страница 6: ...VI TRANSDUCER MODULE 6 5 CONNECTION MODULE 6 5 I P CONVERTER MODULE 6 6 DIAPHRAGM MODULE 6 8 PNEUMATIC MODULE 6 8 FEEDBACK MODULE 6 10 PACKAGE CONTENT 6 10 ACCESSORIES 6 10 EXPLODED VIEW 6 11 SPARE PA...

Страница 7: ...s for the electronic housing covers must be correctly placed and the covers must be completely closed by tighten them by hand until you feel the O rings being compressed Do not use tools to tight the...

Страница 8: ...his identifies whether the valve is fully open or fully closed when the input is 0 When the input current is removed the FY500 output 1 should drop to zero The following procedures are guidelines to N...

Страница 9: ...check to make sure the valve is on the fail safe position The normal performance of the quarter turn rotary actuators is clockwise to close and counterclockwise to open However this may be inverted u...

Страница 10: ...It is IN LINE to actuator mounting when the pneumatic connections are in the same direction as the longitudinal drive axis of the actuator or ACROSS to actuator mounting when the pneumatic connection...

Страница 11: ...re 1 5 7 Attach the rotary adaptor to the feedback shaft with one M6 x 10 screw as shown in figure 1 5 Tighten until the screw fully enters the part Figure 1 5 Rotary adaptor assembly orientation on a...

Страница 12: ...gned This will avoid friction and other mechanical stresses not designed for parts increasing their useful life Figure 1 6 Positioner quarter turn rotary actuator mounting 11 With the actuator at its...

Страница 13: ...aditional Method The feedback pin is fixed in the slotted bracket and rides inside the feedback arm WARNING Before starting any assembly or disassembly of the actuator positioner set the electrical su...

Страница 14: ...ctuactor stem may not be possible and an mounting adaptor to actuator stem is required This adaptor will be shipped to the customers according to their purchase order 4 The FY500 mounts on linear actu...

Страница 15: ...hrough the linkage 6 Refer to figure 1 12 Mount the positioner to the mounting bracket using two M8x1 25 screws two lock washers and two flat washers Figure 1 12 Positioner mounting bracket 7 Position...

Страница 16: ...cast yoke with rib surface application using the M8x1 25 screw lock washer and flat washer See figure 1 13 Figure 1 13 Attachment to cast yoke with rib surface For actuators with cast yoke with plane...

Страница 17: ...e feedback arm The compensating spring must be positioned such that the feedback pin sits in the central side of the compensating spring s slide area Tighten the hex nuts As shown in figure 1 16 Figur...

Страница 18: ...cket WARNING Before starting any assembly or disassembly of the actuator positioner set the electrical supply and pneumatic supply must be removed The actuator line must also be emptied Stay away from...

Страница 19: ...sure refer to the appropriate actuator instruction manual WARNING Never exceed maximum supply pressure Injury personnel or damage to the equipment may result Supply pressure to positioner should not e...

Страница 20: ...FY500 HART Operation Maintenance and Installation Manual 1 14 Figure 1 18 Pneumatic connections...

Страница 21: ...Section 1 Installation 1 15 Dimensional Drawings Figure 1 19 Dimensional drawings...

Страница 22: ...llation WARNING In hazardous areas with explosion proof requirements the covers must be tightened with at least 8 turns To avoid the penetration of humidity or corrosive gases tighten the o ring until...

Страница 23: ...shielding mesh if exposed needs to be insulated so that it does not come into contact with the power supply terminals for example with heat shrink tube or insulating tape 4 Replace and hand tighten th...

Страница 24: ...on wires provided with HART interface to COMM terminals or the and screws terminals in the FY500 terminal block ss shown in figure 1 23 3 After the configuration remove the clip on wires Replace and h...

Страница 25: ...the electronic housing more than 270 starting from the fully threaded without disconnecting the electronic circuit from the printed circuit board and from the power supply 1 Loose the rotation lockin...

Страница 26: ...housing 1 Loose the cover locking screw and remove the cover as shown in figure 1 21 2 Loosen the four captive display screws and rotates the display to the desire position The arrow molded into the...

Страница 27: ...gly following applications as shown in figures 1 28 and 1 29 Figure 1 28 Connecting FY500 to the controller Figure 1 29 Connecting the FY500 to the pressure transmitter WARNING Connect the FY500 to a...

Страница 28: ...n be used for split range operation when a single current output from a control system is used to operate two actuator valve assemblies One of the sets will move its entire course between 4 and 12 mA...

Страница 29: ...ing metal cable gland and metal blanking plug both with at least IP66 and Ex d certification As the positioner is non ignition capable under normal conditions the statement Seal not Required could be...

Страница 30: ...FY500 HART Operation Maintenance and Installation Manual 1 24...

Страница 31: ...nd the actual position is processed by internal PID and a corrective current signal is sent to the I P converter module The supply pressure to the FY500 passes through an internal pressure regulator t...

Страница 32: ...c housing The Figures 2 3 and 2 4 show the possible configuration indications and monitoring information When powering the FY500 the display shows the FY500 model its firmware version and the communic...

Страница 33: ...ATED VARIABLE FIELD UNIT IN PERCENT UNIT AND FUNCTION FIELD INDICATES VALVE POSITION CURRENTLY SHOWN INDICATES CONSTANT OUTPUT MODE ACTIVATED INDICATES ACTUATION ON AUTOMATIC INDICATES ON MANUAL ACTUA...

Страница 34: ...FY500 HART Operation Maintenance and Installation Manual 2 4...

Страница 35: ...Flow Characterization Linear Equal Percentage Quick Opening 16 point freely configurable table Temperature Limits Operation 40 to 85 C 40 to 185 F Storage 40 to 90 C 40 to 194 F Configuration Through...

Страница 36: ...for ACP mounting brackets applications Physical Specifications Electrical Connections 1 2 14 NPT 1 2 14 NPT with 3 4 14 NPT adaptor AISI316 1 2 14 NPT with 3 4 14 BSP adaptor AISI316 1 2 14 NPT with 1...

Страница 37: ...Single action 2 Double action COD Indication Gauges 0 Without pressure gauge 1 With 1 pressure gauge Input 2 With 1 pressure gauge Output 1 3 With 2 pressure gauges Input and Output 1 4 With 2 pressur...

Страница 38: ...FY500 HART Operation Maintenance and Installation Manual 3 4...

Страница 39: ...tion The local adjustment holes are located below the identification plate 1 To access the local adjustment loosen the screw and turn the plate to the side 2 The hole marked with Z allows to move forw...

Страница 40: ...on W2 jumper Change the action jumper by setting both jumpers according to Figure 4 2 Local Adjustment W1 Jumper To select ON position the jumper on the LEFT side To select OFF position the jumper on...

Страница 41: ...Section 4 Local Programming 4 3 Local Programming Tree Figure 4 3 Local Programming Tree...

Страница 42: ...g Typically the FULL SETUP takes 3 to 5 minutes to tune the positioner although tuning FY500 mounted on larger actuators may take longer AUTO SETUP Auto SETUP Select AUTO SETUP to automatically calibr...

Страница 43: ...rent source to 20 mA 100 2 Place the magnetic tool in S to confirm After DONE appears on the display the trim will be done DISPLAY Disp It configures which variable will be shown on the display during...

Страница 44: ...VERSION End It informs the installed firmware version for example V0 07 and placing the magnetic tool in S exits the local adjustment Restore Factory Settings Restoring the calibration returns the cal...

Страница 45: ...ctions that makes it possible to access whatever functionality implemented on it These commands work according to the HART protocol specifications and are grouped as Universal Commands Common Practice...

Страница 46: ...related to EQUIPMENT INFORMATION engraved in the factory cannot be modified They are read directly from the circuit memory Monitoring This function allows remote monitoring of positioner variables Th...

Страница 47: ...ruction of a special flow characterization curve like linear combinations and equal percentage or other characterizations 7 6 5 Linear Equal Percentage 1 25 1 33 1 50 Equal Percentage Equal Percentage...

Страница 48: ...brate the valve travel automatically Auto Setup and Auto Tuning the points of the totally opened or totally closed stroke with higher precision lower and higher position to adjust the opening and clos...

Страница 49: ...n verify failures in the final element of control and in the positioner Preventive Maintenance Planned Maintenance consists of a set of procedures and anticipated actions to keep the device functionin...

Страница 50: ...ance is 475 ohms Current leakage Excessive moisture in the terminal block can cause current leakage Error occurred during calibration Check instrument status on LCD display Perform calibration NO RESP...

Страница 51: ...or messages inform which diagnostics were found through errors and malfunctioning self diagnosis When the configurator is communicating with the positioner the user is informed on any problem found th...

Страница 52: ...to the main board Disconnect these cable assemblies from the main board 6 The transducer module has one flat cable which connect the analog board to the main board Disconnect this flat cable from the...

Страница 53: ...back signal from the sensor board is routed into the analog board through a cable assembly WARNING Observe precautions for handling electrostatically sensitive devices Removing the Connection Module T...

Страница 54: ...acing which regulates the I P output pneumatic signal Figure 6 3 I P Converter Module Current Pressure Disassembling Nozzle Flapper with Coil To disassemble the Nozzle Flapper with Coil perform the fo...

Страница 55: ...iction has a small orifice that restricts the flow and air consumption of the air from an internal pressure regulator To check the restriction perform the following steps refer to figure 6 4 1 Remove...

Страница 56: ...aned with a non residue cleaner lint free cloth and soft bristle brush 3 When replacing the Diaphragm Module make sure all passages and screw holes are aligned Place the Diaphragm Module on the I P Co...

Страница 57: ...to the housing 7 Position the regulator cover leaving approximately 2 mm of the pneumatic housing surface Spool Valve The spool valve will apport supply to the actuator An increase in the loop control...

Страница 58: ...x 1 25 hex head screws Remove the Feedback Module 2 Work shaft by hand make sure that the shaft moves freely Replace it if necessary 3 Reinstall the Feedback Module Package Content Verify the package...

Страница 59: ...Section 6 Maintenance 6 11 Exploded View Figure 6 6 Exploded View...

Страница 60: ...E 6 400 0073 204 0113 A B FEEDBACK MODULE Two M8 hex head screw and lock washer 21 22 and 23 21 and 23 400 1509 NOTE 6 400 1519 A COIL BASE SET Block O ring NOTE 2 Restriction Restriction External O r...

Страница 61: ...ation 2 O rings are packaged with 12 units 3 Includes all transducer s spare parts 4 For category A it is recommended to keep in stock 25 parts installed for each set and 50 for category B 5 The press...

Страница 62: ...PW Type X Aluminum Copper Free IPW Type X H3 Option Painting P0 Gray Munsell N 6 5 P8 Without Painting 400 1314 8 TYPICAL ORDERING CODE CODE DESCRIPTION 400 0822 Cover with window FY500 Option Materia...

Страница 63: ...ting 400 1506 TYPICAL ORDERING CODE CODE DESCRIPTION 400 1505 Pneumatic Module FY500 Option Indication Gauge 0 Without gauge 7 01 gauge Output 1 9 02 gauges Outputs 1 and 2 Option Action of Positioner...

Страница 64: ...Aluminum IP Type H1 Stainless Steel IP Type Option Painting P0 Gray Munsell N6 5 P8 Without Painting 400 1508 TYPICAL ORDERING CODE CODE DESCRIPTION 400 1509 Feedback Module FY500 Option Material H0 A...

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