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30 

EFE 2500A /AF - 4000A/AS/AN 

14. STEP-BY-STEP ASSEMBLY PROCEDURE 

 

14.1 DISPENSING HEAD ASSEMBLY 
 

14.1.1 Dispensing Head O-Ring Assembly:  

Place a small amount of lubricant onto your index- and middle finger and 
hold the large DISPENSING HEAD SEAL O-RING between the lubricated 
fingers and your thumb. Gently pull the O-ring through your lubricated 
fingers until it is entirely covered. The coating of lubricant should be thicker 
than on the piston as it will prevent the O-ring from slipping during the later 

stages of the assembly. Place the O-ring gently into the designated groove of the 
Dispensing head and press firmly into place. 
 
 

 

 

Figure 18 

 

 

 

 

 

Figure 19 

 

14.1.2  Dispensing  Head  Piston 

–  O-Ring  Assembly: 

Assemble  the 

Dispensing Head piston using food grade lubricant. Slip the appropriate O-
rings onto the piston. 
 
Place  a  small  amount  of  lubricant  onto  your  middle  and  index  finger  and 

evenly  coat  the  piston’s  entire  surface.  The  coating  must  be  all-encompassing  but  must 
not be too thick; a very thin layer will suffice. 
. 

Содержание EFE 2500A

Страница 1: ...EFE 2500A AF EFE 4000A AS AN SOFT SERVE AND FROZEN YOGHURT FREEZER USER GUIDE OPERATING MANUAL for MODEL EFE 2500A AF 4000A AS AN Manual Number V 004 23 07 2014...

Страница 2: ...COOLED CONDENSER 20 10 CONTROL DIAL 21 11 OPERATING PROCEDURE 22 12 PREPARATION AND START UP PROCEDURE 22 12 1 PREPARATION 22 12 2 STARTING THE MACHINE 23 12 3 DISPENSING ICE CREAM 24 13 STEP BY STEP...

Страница 3: ...ning the Screws 35 14 4 ASSEMBLY OF THE AERATION TUBE 36 14 5 ASSEMBLY OF HOPPER AGITATOR TO THE MACHINE 38 14 6 LIQUID LEVEL SENSOR ASSEMBLY 40 14 7 HOPPER COVER ASSEMBLY 41 15 POSSIBLE FAILURES AND...

Страница 4: ...person is knowledgeable and mindful of proper safety precautions Neither Smach nor any of their respective employees make any claims about the suitability or fitness of the information contained herei...

Страница 5: ...ion for the stuff involved PROTECTIONS This symbol means that operator must use protection against an implicit risk of accident MACHINE OPERATOR He She is the person who has no specific expertise and...

Страница 6: ...ETAILS Smach G da Makine San Tic A Guzelyurt Mah 5762 Sok No 5 A Orta Olcekli San Bol Manisa TURKEY Tel 90 236 233 39 29 Fax 90 236 236 12 59 E Mail info smach com tr When calling Smach have the follo...

Страница 7: ...local authority for details 4 This symbol indicates the presence of electric shock hazards Inside the enclosures of the machine there are electrical shock hazards therefore DO NOT remove any panels if...

Страница 8: ...hine must be careful while moving the freezer Always follow local authority food safety and other health codes Do NOT touch barrel feeder hole during cleaning Always follow in store operating and food...

Страница 9: ...When removing replacing or cleaning the removable parts do so with caution because the beater blades have sharp edges that can easily cause injury WINTER STORAGE If the place of business is to be clo...

Страница 10: ...9 EFE 2500A AF 4000A AS AN 7 PARTS IDENTIFICATION 7 1 Exploded View of Machine 7 1 1 EFE 2500 A AF Figure 1 The only difference between 2500A and AF is the rotation speed of beater...

Страница 11: ...6 Barrel 2 7 Beater Seal 2 8 Beater 2 9 Self Service Unit 1 10 Head Group 1 11 Head Screws 4 12 Drip Tray 1 13 Drip Tray Holder 1 14 Drain 1 15 Front Panel 1 16 Photo Sensor 1 17 Selector Switch 2 18...

Страница 12: ...11 EFE 2500A AF 4000A AS AN 7 1 2 EFE 4000 A AS Figure 2...

Страница 13: ...6 LED 2 7 Selector Switch 2 8 Beater Seal 2 9 Self Service Unit 1 10 Beater 2 11 Head Group 1 12 Head Screws 4 13 Drip Tray Holder 1 14 Drip Tray 1 15 Front Panel 1 16 Drain 1 17 Wheel 4 18 Photo Sen...

Страница 14: ...13 EFE 2500A AF 4000A AS AN 7 1 3 EFE 4000 AN Figure 3...

Страница 15: ...lector Switch 2 5 Beater Seal 4 6 Self Service Unit 2 7 Beater 2 8 Head Group 2 9 Head Screws 1 10 Drip Tray Holder 2 11 Drip Tray 1 12 Front Panel 4 13 Drain 1 14 Wheel 1 15 Photo Sensor 1 16 Side Pa...

Страница 16: ...PART NAME QUA 1 Piston 2 2 Piston Pin 3 3 Middle Piston 1 4 O Ring 89 69 x 5 33 2 5 O Ring 27 2 x 3 53 4 6 Middle Piston O Ring 1 7 4 8 x 3 53 O Ring NBR 1 8 Dispensing Head 1 9 Piston Lifter 3 10 Sp...

Страница 17: ...AN 7 3 Exploded View of Self Service Unit Figure 5 NO PART NAME QUA 1 Self Service Mounting Unit 1 2 Self Service Spring Pressure Pin 3 3 Self Service Screw M30 3 4 Self Service Spring 3 5 Rectangula...

Страница 18: ...17 EFE 2500A AF 4000A AS AN 7 4 Exploded View of Air Tube Figure 6 NO PART NAME QUA 1 Outer Air Tube_L 1 2 Inner Air Tube_L 1 3 8 x 2 50 O Ring 4 4 18 70 x 2 62 O Ring 3 Table 6...

Страница 19: ...2500A AF 4000A AS AN 7 5 Exploded View of Liquid Level Sensor Figure 7 NO PART NAME QUA 1 PLS_045 Liquid Level Sensor Body 1 2 PLS Liquid Level Sensor Float 1 3 4 8 x 3 53 mm O Ring Silicon Yellow 1 T...

Страница 20: ...rance can reduce the refrigeration capacity of the freezers and cause permanent damage to the compressors Position the machine for easy accessibility for cleaning servicing and maintenance A clean env...

Страница 21: ...ply installing a shut off valve and outlet pipe marked by plate Water Outlet to a drain pipe installing a shut off valve If water valve is retarded this operation will have to be carried out by skille...

Страница 22: ...n the Soft serve in the barrel will be agitated however no refrigeration will occur STAND BY In the STAND BY position the barrel will retain frozen product in a semi soft state for prolonged periods o...

Страница 23: ...store owner and at all times follow recognized in store hygiene procedures in particular those in respect of dairy products 5 Repairs must be done by the persons who are authorized by Smach if not an...

Страница 24: ...E Fill the hopper with the mix up to half level of the hopper Let the Barrel fill up with the mix Wait till all the air has bubbled out of the barrel The barrel will be full when the bubbling stops Th...

Страница 25: ...Handle and dispense about 300 grams of Soft Serve into a washed and sanitized beaker Discard the Soft serve if not used immediately NOTICE The temperature of the Soft serve should be between 6 5 C and...

Страница 26: ...he Dispense Head 9 Remove and disassemble the Dispense Head Piston Beater and O rings Please use the O ring remove apparatus Figure 13 10 Remove and disassemble hopper agitator 11 Remove the liquid le...

Страница 27: ...e performance the condenser must be cleaned from dust and dirt regularly by an authorized technician Dispensing head nozzle must be cleaned and sanitized every 6 hours For water cooled machines the fi...

Страница 28: ...ove Barrel Feeder Hole 3 Brush 20x90x450 19506004 Pump cover and Pump body holes Outer Air Tube Scrapper Blades Pusher Dasher Head Screw Holes 4 Brush 15x90x350 19506005 5 Brush 9x110x350 19506006 Bar...

Страница 29: ...28 EFE 2500A AF 4000A AS AN Make sure all brushes provided with the freezer are available for brush cleaning Figure 15 Figure 16 Figure 17...

Страница 30: ...ves no residue on the applied surface Keep out of reach of children Rinse well after application Avoid eye contact In case of contact wash with water immediately Avoid skin contact Do not use for face...

Страница 31: ...should be thicker than on the piston as it will prevent the O ring from slipping during the later stages of the assembly Place the O ring gently into the designated groove of the Dispensing head and p...

Страница 32: ...Piston Assembly Insert the lubricated piston into the dispense head This motion should be quite free and without too much force If the piston does not move freely a little more Lubricant is required I...

Страница 33: ...32 EFE 2500A AF 4000A AS AN Figure 24 Figure 25 14 1 4 Dispensing Head Piston Lifter Assembly Figure 26...

Страница 34: ...33 EFE 2500A AF 4000A AS AN 14 1 5 Dispensing Head Lifter Rod Assembly Figure 27 Figure 28 14 1 6 Dispensing Head Assembled Figure 29...

Страница 35: ...rrel Figure 32 Figure 33 Make sure the barrel is free of any obstruction before you insert the beater The beater must slide in easily with a final firm push and some turning to align the shaft with th...

Страница 36: ...Place the dispense head over the 4 fitting bolts Make sure the dispense handle is in the UP position so Soft Serve liquid does not run out 14 3 2 Tightening the Screws Tighten the 4 Dispense Head Scre...

Страница 37: ...S AN 14 4 ASSEMBLY OF THE AERATION TUBE Figure 38 Grease and fit the o rings to the slots on the inner and outer aeration tubes Figure 39 Slip two parts to each other Select the suitable hole size by...

Страница 38: ...epends on the product that is run through the Soft Serve Freezer and what amount of aeration is desired The SMALL HOLE will increase air percentage in the Soft Serve and yield higher overrun The MEDIU...

Страница 39: ...38 EFE 2500A AF 4000A AS AN 14 5 ASSEMBLY OF HOPPER AGITATOR TO THE MACHINE Figure 41 Figure 42...

Страница 40: ...39 EFE 2500A AF 4000A AS AN Figure 43 Lubricate the Agitator Seal and place it on the Agitator shaft Check the position of the seal It must be placed as shown in the picture...

Страница 41: ...Blades and tighten it with the Wing Screw 14 6 LIQUID LEVEL SENSOR ASSEMBLY Place the liquid level sensor float on the body Make sure the float is placed correctly The up side of the float is marked...

Страница 42: ...he Hopper Cover before running the machine Otherwise the machine will lock itself and won t run 15 POSSIBLE FAILURES AND SOLUTIONS Attention DO NOT ALLOW ANY TECHNICAL MAINTENANCE OR REPAIRS BEFORE DI...

Страница 43: ...rks but no product comes from the Dispense Head Dispense head is blocked with ice Place the machine onto Wash mode and allow the product to thaw Remove 1 liter mix and re start the machine Mixing inst...

Страница 44: ...43 EFE 2500A AF 4000A AS AN 16 ELECTRICAL CIRCUIT DIAGRAMS 16 1 EFE 2500A AF Figure 48...

Страница 45: ...44 EFE 2500A AF 4000A AS AN Figure 49...

Страница 46: ...45 EFE 2500A AF 4000A AS AN Figure 50...

Страница 47: ...46 EFE 2500A AF 4000A AS AN Figure 51...

Страница 48: ...47 EFE 2500A AF 4000A AS AN 16 2 EFE 4000A AS AN Figure 52...

Страница 49: ...48 EFE 2500A AF 4000A AS AN Figure 53...

Страница 50: ...49 EFE 2500A AF 4000A AS AN Figure 54...

Страница 51: ...50 EFE 2500A AF 4000A AS AN Figure 55...

Страница 52: ...anty Period 1 Years Invoice Date No Delivery Date SEAL SIGNATURE This warranty given by SMACH GIDA MAKINE SAN TIC A S does not apply in the following cases 1 The failures results from misusage of prod...

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