Slant/Fin GG-100H Скачать руководство пользователя | Manualshive

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GALAXY

PUMP OR VALVE ZONING OF WATER BOILERS
COMBINATION CONTROLS WITH T TV Z TERMINALS*

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Содержание GG-100H

Страница 1: ...his instruction book The above warning does not apply to NATURAL gas fired boilers The installation must conform to the requirements of the authori ty having jurisdiction or in the absence of such requirements to the National Fuel Gas Code ANSI Z223 1 latest edition The installation must also conform to the additional requirements in this Slant Fin Instruction Book In addition where required by th...

Страница 2: ... 4 91 4 91 4 91 4 91 4 GXHA 100 GXH 105 GXHA 120 GXH 125 GXH 150 GXHA 160 GXH 170 GXH 190 GXHA 200 GXH 210 GX 225 GXH 230 GX 250 GXH 250 GXH 275 GXH 300H A 23 23 261 2 261 2 261 2 293 4 293 4 293 4 293 4 321 2 321 2 321 2 B 161 2 161 2 161 2 161 2 20 20 20 20 231 4 231 4 231 4 231 4 231 4 26 26 26 C 5 5 5 6 7 6 7 7 7 7 8 7 8 7 7 9 D 463 8 531 4 551 2 551 2 551 2 551 2 565 8 551 2 565 8 551 2 551 2...

Страница 3: ...Code Local codes apply If a masonry chimney is exposed to the outdoors on one or more sides below the roof line exterior chimney ONE of the following options apply 1 Chimney must be re lined with a UL LISTED metallic liner When this is done the chimney will be considered NOT exposed to the outdoors and the requirements of the National Fuel Gas Code for NON exposed chimneys and or local codes will ...

Страница 4: ...as 1 Measure or estimate the length of piping from the meter to the installation site 2 Consult gas supplier for heating value of gas BTU cu ft 3 Divide boiler rated input by heating value to find gas flow in piping cu ft per hour 4 Use table below to select proper pipe size Example Boiler model GG 300 is to be installed Distance from gas meter to the boiler is 50 ft Heating value of natural gas i...

Страница 5: ... for air under various conditions Local codes may specify minimum opening sizes and locations The following recommendation applies to buildings of energy saving construc tion fully caulked and weather stripped Provide one GRILLED opening near the floor and one near the ceiling on an outside wall near the boiler or duct from such openings to the boiler EACH opening to be a minimum of one square inc...

Страница 6: ...ir vents should be located fifteen inches from the drip and if possible eight inches above the pipe so that water hammer does not damage the vent and render the vent inoperable For more information on air vents check with any manufac turer of steam accessories steam traps boiler feed pumps air vents etc 5 Process water applications involving steam boilers requires Attach the hood to the boiler flu...

Страница 7: ...RTFORD LOOP See Note No 1 on page 6 FIGURE 1 A Hartford Loop is recommended for low pressure steam systems with gravity condensate returns Pipe sizes shown above for Hartford Loop are recommended by Slant Fin However certain local codes may require larger pipe sizes Consult with local authorities The equalizer should be full size from the steam supply to the operating water level Hot water fill is...

Страница 8: ...UG as described in the installation instructions and the vent damper installation and checkout procedures have been completed Failure to observe this warning may create a haz ardous condition that could cause an explosion or carbon monoxide poisoning B 1 This device must be installed after the appliance draft hood between the draft hood outlet and the connector to the outdoor chimney or vent as cl...

Страница 9: ...urn on gas supply D AFTER INSTALLATION 1 Operate system through two complete cycles to check for opening and closing in proper sequence and proper burn er operation DAMPER MUST BE IN OPEN POSITION WHEN BOILER MAIN BURNERS ARE OPERATING 2 Perform installation checks as required by ANSI specifica tion Z21 66 3 Replace the front cover of the boiler 4 Check the troubleshooting section if problems aris...

Страница 10: ...n testing various gas manifold and control assemblies used on the Galaxy Series boilers under the ANSI Z21 13b 1994 FIGURE 11 FIGURE 12 Valve VR8200 and VR8300 INSTRUCTIONS Follow the lighting instructions that apply to the particular igni tion system equipped on this boiler Also see figures on page 2 for location of gas manifold gas valve and control assembly 1 Continuous Burning Pilot FOR BOILER...

Страница 11: ...the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electric switch DO NOT use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire depart ment C Use only your hand to push ...

Страница 12: ...y movement will cause bright orange flames Wait for dust to settle 3 For one burner close the air shutter until some of its flame jet tips turn yellow white indicating insufficient pri mary air Then open shutter until whitish tips disappear completely Set all burner shutters to the same opening Observe to make sure that no yellow white tips appear over any portion of the flame Small yellow tips at...

Страница 13: ...low down your McDonnell cut off more frequently the first week First week 3 times Thereafter at least once a week 2 As boiler water circulates through the float chamber dirt or other sediment may be deposited This chamber is extra deep But the only sure way to keep any accumula tion from interfering with float action is to blow down or flush out the control once a week Do it while boiler is in ope...

Страница 14: ...imming FIGURE A Right side view of Galaxy models that are NOT equipped with or DO NOT have provisions for tankless heaters FIGURE B Left side view of Galaxy models that are equipped with or have provisions for tankless heaters only Fire boiler to produce steam If the system is heavily laden with oil it may be difficult to obtain much more than a pound or so of pressure Set the pressure control at ...

Страница 15: ...air as required Air needs are greatest in cold weather Air vents must be open and free of obstruction F WATER SYSTEM check 1 System to be full of water and pressure to remain sta ble at correct setting on gauge 2 Air control system noise and air binding in radiation should not occur 3 Water lines slightest leaks should be corrected 4 Low water cut off for operation see instructions fur nished with...

Страница 16: ...nst freeze up in the event of power failure or control shutdown when the building is unoccu pied It should be recognized that unless the building is kept above freezing temperature by some means the plumbing system is not protected Two types of anti freeze may be used ETHYLENE GLY COL used in automobiles has desirable properties but is toxic Its use may be prohibited when system water glycol solut...

Страница 17: ...H LIMIT CONTACTS CLOSED LOW WATER CUT OFF WHEN USED CONTACTS CLOSED PRESSURE CUT OUT WHEN USED CONTACTS CLOSED VENT DAMPER RELAY ENERGIZED VENT DAMPER MOTOR MOVES OPEN VENT DAMPER END SWITCH CLOSES IGNITION CONTROL ENERGIZED SPARK GENERATOR MODULE POWERED S8600F OR S8600M IGNITION SPARK STARTS AND PILOT VALVE OPERATOR OPENS S8670E IGNITION SPARK AND PILOT VALVE OPERATOR DELAYED FOR 30 70 SECONDS L...

Страница 18: ...RS WITH INPUT UNDER 300 000 BTU HR MODELS WITH CONTINUOUS PILOT AND VENT DAMPER CAUTION Label all wires prior to disconnection when servicing control Wiring errors can cause improper and dangerous operation Verify proper operation after servicing ...

Страница 19: ...WITH INPUT OF 300 000 BTU HR MODELS WITH CONTINUOUS PILOT AND OPTIONAL VENT DAMPER CAUTION Label all wires prior to disconnection when servicing control Wiring errors can cause improper and dangerous operation Verify proper operation after servicing ...

Страница 20: ...B N H 1 EMERGENCY SWITCH HOT BLK P2 2 1 2 A STEAM PZ BOILER WITH CONTINUOUS PLOT VENT DAMPER AND ELECTRONIC L W C O RECEPTACLE B N H BLOCKED VENT SAFETY SWITCH MUST BE MOUNTED TO DRAFT HOOD BEFORE OPERATING THE BOILER SEE INSTRUCTION MANUAL GG 40 BEFORE INSTALLING VENT DAMPER READ WARNING LABEL ON THIS BOILER AND VENT DAMPER READ SLANT FIN VENT DAMPER INSTALLATION INSTRUCTIONS 2 1 4 GALAXY BLK YEL...

Страница 21: ...EL SAFGARD CONTACTS SHOWN WHEN BOILER WATER IS AT NORMAL LEVEL THERMOSTAT PRESSURE CUT OUT L2 NEUTRAL WHITE BLUE ROLL OUT SWITCH VIOLET YELLOW RED BLUE MALE PLUG WHITE RED PLUG SCREW TERMINALS PROBE WHITE NEUTRAL EMERGENCY SWITCH ELECTRONIC L W C O N H L1 L W C O P2 2 1 3 2 1 H N W B N H 1 EMERGENCY SWITCH HOT BLK P2 2 1 2 A ALARM OR WATER FEEDER IF USED 1 3 2 RECEPTACLE B N H BLOCKED VENT SAFETY ...

Страница 22: ... PILOT VALVE COIL MV PV MV PV L1 L2 24V GND SPARK BLACK 4 MM 67 L W C 0 EMERGENCY SWITCH H N HOT BLK 1 4 3 2 1 ROLL OUT AND BLOCKED VENT SAFETY SWITCHES ROLL OUT AND PILOT GAS 2 1 4 BEFORE INSTALLING VENT DAMPER READ WARNING LABEL ON THIS BOILER AND VENT DAMPER READ SLANT FIN VENT DAMPER INSTALLATION INSTRUCTIONS GND BLK YEL BLACK WHT YEL WHITE IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPL...

Страница 23: ...ED FIELD SUPPLIED RECEPTACLE B CONNECTS TO MALE PLUG ON ADAPTER HARNESS VENT DAMPER HARNESS SUPPLIED WITH VENT DAMPER 3 1 2 3 4 WIRE NUT BLUE PRESSURE CUT OUT MALE PLUG 41 1135F S8600 OR S8670 PILOT LIGHTER THERMOSTAT WATER FEEDER OR ALARM IF USED PLUG ELECTRONIC L W C O L2 ELECTRIC IGNITION PILOT THERMOSTAT VIOLET BLACK RED WHITE PILOT GAS 250 C IGNITION CABLE GND BURNER MV PV P ALARM OR WATER FE...

Страница 24: ...M OR S8670E ONLY FOR NATURAL GAS S8600F S8600M OR S8670E BLOCKED VENT SAFETY SWITCH MUST BE MOUNTED TO DRAFT HOOD BEFORE OPERATING THE BOILER SEE INSTRUCTION MANUAL GG 40 2 1 4 GALAXY VENT DAMPER HARNESS SUPPLIED WITH VENT DAMPER RECEPTACLE A BLK YEL WHT YEL BLACK WHITE BOILERS WITH INPUT OF 300 000 BTU HR OR GREATER BEFORE INSTALLING OPTIONAL VENT DAMPER READ WARNING LABEL ON THIS BOILER AND VENT...

Страница 25: ...DUIT RECEPTACLE B CONNECTS TO MALE PLUG ON ADAPTER HARNESS 1 2 3 4 3 1 2 3 4 3 1 2 EMERGENCY SWITCH MV PV MV PV GND IGNITION CABLE 250 C RED WHITE GREEN GND GND BURNER MV PV MV PV 1 HOT BLK HIGH LIMIT THERMOSTAT OR CORONTROLER 24V THERMOSTAT OR CONTROLER HOT WATER S BOILER WITH 24V HONEYWELL INTERMITTENT IGNITION OPTIONAL VENT DAMPER AND HI LIMIT CONTROL CONSTANT CIRCULATION HIGH LIMIT IF THE WIRE...

Страница 26: ...26 GALAXY PUMP OR VALVE ZONING OF WATER BOILERS COMBINATION CONTROLS WITH T TV Z TERMINALS ...

Страница 27: ...e chimney or venting system REMEDY 1 Check clean re light See instructions 2 Open gas valve s 3 Close switch 4 Replace fuse 5 Check control Clean contacts or replace control 6 Repair or replace 7 Replace aquastat 8 Check clean and reinstall 9 Check with test light and correct 10 Check and correct in accordance with wiring diagrams included with appliance instructions 11 Install proper controls 12 ...

Страница 28: ...sonnel Only simple easily identified controls and parts may be obtained locally All other controls and parts should be identified by and ordered from Slant Fin Relief Safety valves must be ASME rated for the pressure and gross output of the boiler The air control system and pressure control system must oper ate with chiller only or the boiler only being valved to the piping system Separate control...

Страница 29: ...s such as range hoods and bathroom exhausts so they will operate at maxi mum speed DO NOT operate a summer exhaust fan Close fireplace dampers d Place in operation the appliance being inspected Follow the lighting instructions Adjust thermostat so appliance will operate continuously e Test for spillage at the draft hood relief opening after 5 min utes of main burner operation Use the flame of a ma...

Страница 30: ...SLANT FIN CORPORATION Greenvale N Y 11548 Phone 516 484 2600 FAX 516 484 5921 Canada Slant Fin LTD LTEE Mississauga Ontario www slantfin com Slant Fin Corp 2006 ...

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