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MMR2000_042_00_02A.FM

XIII

Standard Thread Repair

1. Follow instructions on Loctite FORM-A-THREAD

(P/N 413 708 600)

 

package.

2. If a plate is used to align bolt:

a. Apply release agent on mating surfaces.

b. Put waxed paper or similar film on the surfac-

es.

3. Twist bolt when inserting it to improve thread

conformation.

NOTE:

NOT intended for engine stud repairs.

Repair of Small Holes/Fine Threads

Option 1: Enlarge damaged hole, then follow

Standard Thread Repair 

procedure.

Option 2: Apply FORM-A-THREAD

 

on the screw

and insert in damaged hole.

Permanent Stud Installation (light duty)

1. Use a stud or thread on desired length.

2. DO NOT apply release agent on stud.

3. Do a 

Standard Thread Repair

.

4. Allow to cure for 30 minutes.

5. Assemble.

GASKET COMPOUND

All Parts

1. Proper strength Loctite
2. Loctite Primer N (P/N 413 708 100) and Gasket Eliminator 515 

(P/N 413 702 700) on both sides of gasket

3. Loctite Primer N only

1. Remove old gasket and other contaminants

with Loctite Chisel remover (P/N 413 708 500).
Use a mechanical mean if necessary.

NOTE:

Avoid grinding.

2. Clean both mating surfaces with solvent.

3. Spray Loctite Primer N on both mating surfaces

and on both sides of gasket. Allow to dry 1 or 2
minutes.

4. Apply GASKET ELIMINATOR 515 (P/N 413 702

700) on both sides of gasket, using a clean ap-
plicator.

5. Place gasket on mating surfaces and assemble

immediately.

NOTE:

If the cover is bolted to blind holes (above),

apply proper strength Loctite in the hole and on
threads. Tighten.

If holes are sunken, apply proper strength Loctite
on bolt threads.

6. Tighten as usual.

MOUNTING ON SHAFT

Mounting with a Press

1. Bearing
2. Proper strength Loctite
3. Shaft

Standard

1. Clean shaft external part and element internal

part.

2. Apply a strip of proper strength Loctite on shaft

circumference at insert or engagement point.

NOTE:

Retaining compound is always forced out

when applied on shaft.

A00A3SA

2

1

1

3

1

A00A3UA

1

2

3

INTRODUCTION

Содержание 2000 Formula III 700 R

Страница 1: ......

Страница 2: ...2000 Shop Manual VOLUME 2 GRAND TOURING 700 SE GRAND TOURING SE MILLENNIUM EDITION FORMULA III 700 R 800 MACH 1 R Z Z R MACH Z R MILLENNIUM EDITION...

Страница 3: ...nada Registered trademarks of Bombardier Inc This document contains the trademarks of the following companies Crest is a trademark of Crest Industries Inc Kimtowels is a trademark of Kimberly Clark Lo...

Страница 4: ...and engine dimension measurement 04 03 1 04 CDI system 04 04 1 05 Oil injection system 04 05 1 06 Liquid cooling system 04 06 1 07 Rewind starter 04 07 1 08 Carburetor and fuel pump 04 08 1 09 Fuel t...

Страница 5: ...ion and ski system 08 03 1 09 BODY FRAME 01 Table of contents 09 01 1 02 Body 09 02 1 03 Frame 09 03 1 10 TECHNICAL DATA 01 SI metric information guide 10 01 1 02 Engines 10 02 1 03 Vehicles 10 03 1 0...

Страница 6: ...oubt The engines and the corresponding components identified in this document should not be utilized on product s other than those mentioned in this document Torque wrench tightening specifications mu...

Страница 7: ...IV MMR2000_042_00_02A FM WHAT S NEW 0 STEERING SYSTEM 08 02 Ski alignment specifications WHAT S NEW...

Страница 8: ...cation number Identification Number Meaning MODELS MODEL NUMBER FORMULA III 700 R Canada 1590 FORMULA III 700 R U S 1591 FORMULA III 800 Canada 1619 FORMULA III 800 U S 1620 MACH 1 R Canada 1617 MACH...

Страница 9: ...r sections 01 SERVICE TOOLS AND SERVICE PRODUCTS 02 LUBRICATION AND MAINTENANCE 03 TROUBLESHOOTING 04 ENGINE 05 TRANSMISSION 06 ELECTRICAL 07 REAR SUSPENSION 08 STEERING FRONT SUSPENSION 09 BODY FRAME...

Страница 10: ...c inch k kilo thousand kg kilogram km h kilometer per hour kPa Kilopascal L liter lb pound lbf pound force lbf in pound per square inch LH left hand LO low LT long track m meter MAG magneto Max maximu...

Страница 11: ...er In this case nut must be torqued to 4 N m or 35 lbf in This Shop Manual uses technical terms wich may be slightly different from the ones in the parts catalog Exploded view assists you in identifyi...

Страница 12: ...efore small bushing installation Coat bushing outside diameter with Loctite 609 P N 413 703 100 Install bushing as following photo A03D1YA 529 031 300 529 031 200 A03D1ZA 529 031 300 529 031 200 Cam C...

Страница 13: ...the full detail or exact shape of the parts shown However they represent parts which have the same or a similar function CAUTION Most components of those vehicles are built with parts dimensioned in...

Страница 14: ...tite threadlocker 4 Fit bolt in the hole 5 Apply a few drops of threadlocker at proposed tightened nut engagement area 6 Position nut and tighten as required Blind Holes 1 On threads 2 On threads and...

Страница 15: ...s 4 Apply drops of proper strength Loctite on bolt nut contact surfaces 5 Avoid touching metal with tip of flask NOTE For preventive maintenance on existing equipment retighten nuts and apply proper s...

Страница 16: ...0 on both sides of gasket 3 Loctite Primer N only 1 Remove old gasket and other contaminants with Loctite Chisel remover P N 413 708 500 Use a mechanical mean if necessary NOTE Avoid grinding 2 Clean...

Страница 17: ...housing and gasket with Loctite Primer N P N 293 800 041 3 Apply a strip of proper strength Loctite on lead ing edge of outer metallic gasket diameter NOTE Any Loctite product can be used here A low...

Страница 18: ...8 18 43 M10 32 44 M10 32 45 M10 33 46 M10 34 47 M10 35 48 M10 35 49 M10 36 50 M10 37 51 M10 38 52 M10 38 53 M10 39 76 M12 56 77 M12 57 78 M12 58 79 M12 58 80 M12 59 81 M12 60 82 M12 60 83 M12 61 84 M1...

Страница 19: ..._____________________________________________________ ____________________________________________________________ ____________________________________________________________ ________________________...

Страница 20: ...ions After Sales Service 565 de la Montagne Street Valcourt Quebec Canada J0E 2L0 Technical Publications After Sales Service 565 de la Montagne Street Valcourt Quebec Canada J0E 2L0 Technical Publicat...

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