EN
SKF MonoFlex prelubrication distributor VR
Component Lifecycle Manual
(CLM)
Version 02
Страница 1: ...EN SKF MonoFlex prelubrication distributor VR Component Lifecycle Manual CLM Version 02...
Страница 2: ...nical reproduction duplication and distribution by means of special procedures e g data processing data media and data networks of this documentation in whole or in part Subject to changes in contents...
Страница 3: ...mation 12 4 2 Assembly holes 13 4 3 Assembly drawings with minimum installation dimensions 14 4 4 Assembling the prelubrication distributor VR 16 4 5 Assembly of the lubrication lines with push to con...
Страница 4: ...and kept in fully legible condition You are responsible Please read the component lifecycle manual thoroughly and follow the safety instructions Informational symbols Safety signal words and their mea...
Страница 5: ...wever arise from its usage and may result in physical harm to persons or damage to other material assets Therefore the component may only be used in proper technical condition and in observance of the...
Страница 6: ...Lubrication systems are pressurized during operation Centralized lubri cation systems must therefore be depressurized before starting assembly maintenance or repair work or any system modifications or...
Страница 7: ...ate torques where specified Use threaded con nections and lubricant lines suitable for the indicated operating pressures Check all threaded connec tions and lubricant lines for correct connection and...
Страница 8: ...1013 mbar by more than 0 5 bar at their maximum permissible temperature Other media which are neither lubricant nor hazardous substance may only be fed after consultation with and written approval fr...
Страница 9: ...and damage to property Different lubricants must not be mixed as mixing may result in damage and necessitate costly and complicated cleaning of the components lubrica tion system It is recommended th...
Страница 10: ...ricant leaking from centralized lubrication systems is a serious hazard Leaking lubricant can create risks that may result in physical harm to persons or damage to other material assets Follow the saf...
Страница 11: ...icants Caused by the installation of non original SKF components or SKF spare parts Caused by inappropriate usage Resulting from improper assembly con figuration or filling Resulting from improper res...
Страница 12: ...points or to switch metered quantities to yield different metered quantities To prevent flow resistance ensure that both the customer s supply line and the output lines are sufficiently large The VR...
Страница 13: ...Assembly holes 4 Assembly A 0 5 C 0 5 5 5 0 3 6 6 1 2 3 10 11 12 B 49 28 Key to Fig 1 Number of Dim A Dim B Dim C modules mm mm mm 1 42 21 2 57 28 5 3 72 20 32 4 87 18 5 50 5 102 26 50 6 117 33 5 50 7...
Страница 14: ...dimensions Assembly drawings with minimum installation dimensions Fig 2 G1 8 G H F D B E 20 D E J 15 49 94 5 21 5 1 94 5 26 5 1 19 5 0 5 Left Right deep Depth 8 mm Pipe 4 mm Pipe 6 mm With non adjust...
Страница 15: ...12 Dimension A mm Central Central 32 50 Dimension B mm 42 57 72 87 102 117 132 147 162 177 192 207 Dimension C mm 21 28 5 20 20 26 33 5 41 48 5 56 63 5 71 78 5 Connection dimensions Fitting for main l...
Страница 16: ...rsions with and without claw groove The claw groove securely fastens the pipe in the fitting which prevents the metal pipe from slipping out of the SKF push to connect fitting The claw groove does not...
Страница 17: ...ing which releases the collet 4 from the plastic pipe 1 The plastic pipe 1 can now be pulled out of the collet 4 of the SKF push to connect fitting Before reassembling shorten the end of the plastic p...
Страница 18: ...he setting screw 2 into the dis tributor clockwise to set a smaller me tered quantity One full turn of this screw equals a metered quantity of 0 1cm Increasing the metered quantity To set the metered...
Страница 19: ...2 Table 1 Determining the set metered quantity Quantity Free length L of setting screw cm approx mm 0 1 10 0 2 11 0 4 13 0 6 15 0 8 17 1 0 19 1 1 20 Locknut 1 Setting screw 2 Metering nipple 4 Assembl...
Страница 20: ...on the metering nipple see Figure 5 All metering nipples are equipped standard with an indicator pin that allows visual moni toring of the metering function The lubrication point line is connected to...
Страница 21: ...entralized lubrica tion system raises the control piston 4 and lubricant flows into the lower metering cham ber 5 The lubricant flowing into the lower metering chamber lifts the metering piston 6 with...
Страница 22: ...ower metering chamber 5 Filling of the lower metering chamber 5 and expulsion of the metered volume through the upper metering chamber 8 to the outlet 7 The control piston 4 returns to its normal posi...
Страница 23: ...arding the lubricants that are to be used Warning Only fill using clean lubricant Contami nated lubricants can result in severe system malfunction 6 2 Recommissioning When recommissioning the machine...
Страница 24: ...his manual especially the section on long term corrosion protection 7 2 Permanent shutdown If the prelubrication distributor is to be shut down permanently the local regulations and laws regarding the...
Страница 25: ...ine non soap Do not allow any cleaning agent to enter the interior of the component during cleaning It is not necessary to clean the interior of the component if the component is operated nor mally an...
Страница 26: ...on original spare parts and accessories is not permitted Warning Performing work on pressurized com ponents may result in serious injury or death Assembly maintenance and repair work may only be perfo...
Страница 27: ...interim lubrication and release the outlet screw unions of the affected distributor piston The distributor is working correctly if lubricant can be clearly seen discharging On the distributor If enoug...
Страница 28: ...nt greases based on mineral oil environmentally friendly and synthetic greases Worked penetration 265 x 0 1 mm up to NLGI Grade 2 Other conditions relating to the use of lubricants such as lubricant r...
Страница 29: ...Compression fitting 1 8 10 B H Compression fitting 1 Closed 8 10 C J Closed Compression fitting 1 8 10 D K EO 2 screw union EO 2 screw union 8 10 E L EO 2 screw union Closed 8 10 F M Closed EO 2 screw...
Страница 30: ...line distributor 06 6 port B Relief pressure max 70 bar Secondary line connection G 1 8 FFFFFF Metering points 1 6 0 6 cm 000000 Placeholders for metering points not present Z Without fitting for main...
Страница 31: ...available from SKF are listed below by pipe diameter Pipe cutter Fig 10 Claw groove shape Fig 11 0 3 0 2 Pipe Pipe cutters Table 1 Pipe diameter mm Order number pipe cutter Order number cutting ring 4...
Страница 32: ...e diameter 10 mm 410 403W u1 3 Compression fitting pipe diameter 8 mm 408 403W u1 4 EO2 screw union pipe diameter 10 mm 471 010 161 5 EO2 screw union pipe diameter 8 mm 471 008 161 AF 13 AF 19 AF 19 A...
Страница 33: ...ering unit for VR distributors with adjustable metering elements The assembly group Adjustable metering unit comprising a metering nipple setting screw and locknut can be ordered from SKF as a spare p...
Страница 34: ...bed in these assembly in structions with associated operating instructions If assembly operating instructions are supplied together with the products they must be read and followed Not all lubricants...
