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Molenvliet 28 

3961 MV Wijk bij Duurstede 

+31 343 595 400 

www.sitetec.nl [email protected] 

 
 

In all cases in which we act as offerer or supplier, our offers, assignments given to us and agreements concluded with us are subject to the METAALUNIE 

TERMS AND CONDITIONS. These terms and conditions have been filed at the Registry of the Rotterdam District Court. The Dutch law is applicable on all 

our agreements. KVK nr. 34043947 | VAT/BTW nr. NL.0034.76.443.B01 |  IBAN NL94ABNA 0565320300

 

 

2.3 

OPERATING THE MIXING UNIT WITHOUT RECYCLING SYSTEM 

 
To maintain a continuous mixing process add water and bentonite in the correct ratio. And a minimum of 250ltr water per 
min.  
 

2.4 

OPERATING THE MIXING UNIT IN GENERAL 

 
When the mixing unit is in service the responsible mud man has to keep checking all items discussed in chapter 1.3 and 2.1 
on a regular basis. Extra to that is checking mud level in the mixing tank and keeping the right viscosity of the mud. 
 
Fill the tank with water for at least ¾ open venturie valve and slowly the hopper valve, make sure that al the other valves are 
closed. Start adding dry product at the right ratio. When you have a right mixture close hopper valve. 
 
When mixing only open venturie valve and hopper valve, when circulating and using outlet always close hopper valve. 
 
Only open max 2 valves at the same time, the operator has a choice between nozzles with venturie for max circulation or 
nozzles with outlet to HP pump. 
 
If no mud is used you can close the valve of the hopper and stop the mixing pump. 
This reduces wear of the unit. Do start-up before mud is needed! 
 
If no mud is used you can close the valve of the hopper and stop the mixing pump. 
This reduces wear of the unit. Do start-up before mud is needed! 
 
Never start the pump without de-aerating the pump or without fluid. 
 

In case of use of recycled fluid, mount stainless eductors/tank nozzles in the tank. 

 
2.5 

SERVICING ON THE MIXING  UNIT AND EXCHANGING PARTS 

 

1.

 

Before you start working on the unit, stop all functions and switch off the main switch. 

2.

 

Disconnect main power cable. 

3.

 

Before you start working on the pump close all valves and drain the pump. 

 

READ GR INSTRUCTION MANUAL TO REPLACE PARTS ON THE GR PUMP 
 
 

Содержание M250D

Страница 1: ... assignments given to us and agreements concluded with us are subject to the METAALUNIE TERMS AND CONDITIONS These terms and conditions have been filed at the Registry of the Rotterdam District Court The Dutch law is applicable on all our agreements KVK nr 34043947 VAT BTW nr NL 0034 76 443 B01 IBAN NL94ABNA 0565320300 Unit Manual M250D Mixing unit ...

Страница 2: ...asy to maintain and is user friendly To insure a long lifetime of this quality product we would like your attention for this maintenance and operating manual Please keep it near the mixing unit at all times so it can be of help at all times OPERATING MANUAL 1 1 MOBILISATION 1 2 PLACING THE MIXING UNIT ON SITE 1 3 OVERALL CHECK OF THE MIXING UNIT 1 4 CAPACITY PARAMETERS 2 1 CHECK BEFORE STARTING TH...

Страница 3: ...se a rope tied to the unit to steer and or turn the unit when it is lifted NEVER 1 stand or walk underneath the load 2 use chains that are to short to light or have uneven lengths 3 use uncertified lifting equipment NOTE WHEN PLACING A RECYCLING SYSTEM ON THE MIX UNIT ALWAYS USE TWIST LOCKS BETWEEN THE CORNER BLOCKS TO CONNECT THE CONTAINERS 1 2 PLACING THE MIXING UNIT ON SITE Before you place you...

Страница 4: ...nents of the unit 1 Check the pump fluid levels debris plugging suction 2 Open suction valve and close drain valve 2 2 STARTING THE MIXING UNIT First make your self acquainted with the valve schedule in 5 3 1 To start the mixing unit fill the complete unit for 3 4 with water 2 Open suction valve mix pump from mix tank nr 1 3 Close the air bleed valve on the impeller housing of the mixing pump when...

Страница 5: ... valve and slowly the hopper valve make sure that al the other valves are closed Start adding dry product at the right ratio When you have a right mixture close hopper valve When mixing only open venturie valve and hopper valve when circulating and using outlet always close hopper valve Only open max 2 valves at the same time the operator has a choice between nozzles with venturie for max circulat...

Страница 6: ...3 WEEKLY MAINTENANCE For weekly maintenance on the mixing unit the following activities are recommended 1 Check the unit overall as described in chapter 1 3 2 Clean the unit also the tank 3 Grease the all nipples on the GORMAN RUPP pump see GORMAN RUPP instruction manual before working on the pump for grease use Shell RHODINA EP2 3 4 MONTHLY MAINTENANCE For monthly maintenance on the mixing unit t...

Страница 7: ...n the pump and bottom of tanks 2 Undo all hoses and open all drain valves 3 Clean the whole unit including the inside of the tank When all this is done you can hook up the lifting chain Use a rope tied to the unit to steer and or turn the unit while it is lifted NEVER 1 stand or walk underneath the load 2 use chains that are to short to light or have uneven lengths 3 use uncertified lifting equipm...

Страница 8: ...are available you have to stock your parts on site We therefore made a list of the parts and quantities of all wear parts for a 12 month period When ordering parts always mention unit type and serial number USE GENIUNE PARTS SUPPLIED BY SiteTec ONLY Parts list WEAR PARTS MIXING UNIT articlenumber GR 82H52 200255 Venturi system 100135 Victaulic clamp 2 and 3 501236 501237 Victaulic clamp 2 and 3 ru...

Страница 9: ...s and conditions have been filed at the Registry of the Rotterdam District Court The Dutch law is applicable on all our agreements KVK nr 34043947 VAT BTW nr NL 0034 76 443 B01 IBAN NL94ABNA 0565320300 5 3 valve schedule 1 Suction valve mix tank to pump 2 Discharge from pump to venturi 3 Discharge from pump to tank nozzles 4 Discharge from pump to outlet 5 Outlet to drain tank 6 Hopper inlet valve...

Страница 10: ...dam District Court The Dutch law is applicable on all our agreements KVK nr 34043947 VAT BTW nr NL 0034 76 443 B01 IBAN NL94ABNA 0565320300 General Maintenance schedule SiteTec units Weekly 250 Hour 500 Hour 1000 Hour 1 Grease nipple s 5 pumpstrokes 2 Engine oil 3 Pump powerend oil 4 Gearbox oil 5 Hydraulic oil 6 Engine and fuel filter 7 Engine air filter 8 Pump powerend oil filter 9 Gearbox oil f...

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