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SEMI-TRASH PUMP SAFETY PRECAUTIONS

●

Do not smoke or allow flames or sparks to

get near fuel. Always refuel your engine in a

well-ventilated place. Do not overfill the tank

and always close the filler cap securely.

●

Never run the pump indoors as the engine

emits poisonous carbon monoxide.

●

Do not touch the muffler during

or just after

operation, as the engine and muffler get hot

Always let the engine fully cool before touching

and storing the pump indoors.

●

Always keep the pump at least 1 meter (3

feet)

away

from buildings and other equipment

during operation.

Do not

place flammable

objects or liquids close to the pump.

●

Before operating your semi-trash pump,

please check your local laws and regulations

before operating your pump. It is illegal in some

areas to operate an engine without a spark

arrester.

●

Know all the pumps controls and know how

to stop the pump quickly in the event of an

emergency. Do not let anyone without proper

instructions operate the pump.

●

Always keep children and pets away from

the pump.

●

Do not pump flammable or corrosive liquids

such as gasoline or acid. In order to prolong the

life of your pump, avoid pumping corrosive

1iquds such as sea-water, chemical solutions,

used oil, or acidic liquids.

●

Always operate your pump on a level surface.

If the pump is tilted, fuel may spill and rapid

wear might occur as a result of inadequate

lubrication.

Содержание PROFESSIONAL SERIES 30TP

Страница 1: ...OWNER S MANUAL DIESEL POWERED TRASH PUMP IMPORTANT Please make certain that persons who are to use this equipment thoroughly read and understand this user s manual prior to operation ...

Страница 2: ...all us concerning missing parts service questions operating advice and or assembly questions Our diesel powered water pumps have some of the following features Lightweight construction Hard working four stroke diesel internal combustion engine Large fuel tank High quality mechanical seals Self priming structure The air cooled diesel semi trash pumps are self priming single stage centrifugal water ...

Страница 3: ...TECHNICAL SPECIFICATIONS 2 WATER PUMP SAFETY PRECAUTIONS 4 KNOWING YOUR SEMI TRASH PUMP 5 PRE OPERATTON PREPARATION 6 STARTING THE ENGINE 10 OPERATION 14 STOPPING THE ENGINE 15 MAINTENANCE 16 IRAN SPORTING AND STORAGE 20 TROUBLESHOOTING 21 PUMP DIAGRAMS AND PARTS LISTINGS 23 ...

Страница 4: ...OVERVIEW OF VARIOUS MODELS OF WATER PUMPS Figure 1 Overall view of the diesel water pump unit PROFESSIONAL SERIES MODEL ...

Страница 5: ...ameter mm 80 Discharge port diameter mm 80 Suction height m 7 Pump lift m 25 Pump Displacement m3 55 Engine TP178E Speed rpm 3600 Displacement cc 296 Max Output kw 4 0 Cooling system Forced air cooling by flywheel Ignition Direct fuel injection Engine Shaft rotation Clockwise from flywheel end ...

Страница 6: ...Wiring Diagram optional for electric start models only ...

Страница 7: ...objects or liquids close to the pump Before operating your semi trash pump please check your local laws and regulations before operating your pump It is illegal in some areas to operate an engine without a spark arrester Know all the pumps controls and know how to stop the pump quickly in the event of an emergency Do not let anyone without proper instructions operate the pump Always keep children ...

Страница 8: ...KNOWING YOUR WATER PUMP STANDARD MODEL Fuel cap Muffler Cleaner Recoil Starter Oil drain plug Oil Depth Gauge and Inlet Port Suction Port Priming water filler cap Outlet ...

Страница 9: ...strainer on the end of the suction hose before pumping If gravel or debris enters the pump the impeller can he seriously damaged Shown below is the pump hose utilizing a barbed connection and hose clamp If you already have specialized hose disregard the following diagram When using the barbed connection setup make sure to use a hose clamp to properly secure the hose to the barb connector Discharge...

Страница 10: ... clean and insert the dipstick back into the oil filler neck Do not screw it in Please refer to Fig 2 1 If the level is low fill engine oil to the top of the oil filler neck with the recommended oil below Fig 2 1 Illustration of checking the engine oil Below is a table of recommended oil grades for the engine in various weather conditions Please use the proper oil according to the Table 2 1 Table ...

Страница 11: ...el number 2 which can be easily obtained from a gas station Do not use other fuels until consulting with your local dealer or our company Do not smoke or allow flames or sparks to get near fuel Always refuel your engine in a well ventilated place Do not overfill the tank and always close the filler cap securely ...

Страница 12: ...lean the air filter if necessary Priming water The pump chamber should be completely filled before operating Note Never operate the pump without priming water or the pump will overheat Prolonged operation of the pump under these dry conditions will damage and destroy the seal Follow these guidelines to fill the pump with priming water ...

Страница 13: ...STARTING THE ENGINE Recoil Starting Note When the engine is running do not pull the recoil handle otherwise the engine may be damaged ...

Страница 14: ......

Страница 15: ...ng to start the engine again 1 Battery a Always check the liquid level of the battery every month if the level is lower than the low limit mark refill the battery with distilled water till you reach the upper limit mark If the liquid level in the battery is to low the electric stater will not function to its best potential Always keep the level of the liquid in the battery between the upper and lo...

Страница 16: ...lid plug is provided instead Warning Never use flammable liquids as fuel such as gasoline etc Also never take away the air cleaner for easy starting of the engine doing so may cause explosions from the intake gases Never take the oil plug unless you re planning on filling the oil If the plug is not in place rain dust and other impurities may be sucked into the engine causing serious damage to the ...

Страница 17: ...ount of decrease can be estimated by subtracting 10 meters from the local atmosphere value If you are using sour pump at high altitudes and having difficulty obtaining NPSH values please consult your local power equipment dealer It is better to use a straight and short pipeline when operating the water pump A short and straight pipeline will minimize the frictional loses in the pipeline The pipeli...

Страница 18: ...ression lever Set the fuel cock at S stop position If the engine comes with an electric starter turn the starting switch to the Off position Pull the recoil handle slowly until pressure is felt by your hand this means the piston is on the compression stroke where the intake and exhaust valves arc closed and then let the handle recoil back into the engine This natural position will prevent rust fro...

Страница 19: ...il on time Change the engine oil more frequently if the engine is used in dusty areas Changing the oil while the engine is still warm will yield best results for the engine When the oil is still warm you get rapid and complete draining of the oil Oil change procedures Remove the oil filler cap and drain plug to drain the oil Install the drain plug and tighten it securely Refill with the recommende...

Страница 20: ... will be shortened at dusty place Clean fuel tank Every month Clean or chane fuel filter Clean Change Check nozzle Check injection pump Check pipeline of fuel Change if necessary Adjust value clearance of inlet and exhaust First time Grind value holder of inlet and exhaust Change piston ring Check accumulator liquid each month Clean the core of air filter Clean Every month or 50 hours Air filter s...

Страница 21: ...oam filter element After washing rinse it thoroughly with water and allow the element to dry Soak the element in clean engine oil and squeeze the oil out If there is too much oil left in foam element the engine will smoke during startup Tap Lightly several times on a hard surface to remove excess dirt from the paper filter Never brush on the paper element as this just forces more dirt into the pap...

Страница 22: ... ease the seal into place Please refer to Figure 2 2 for a cross sectional view of the housing and shaft Figure 2 2 Cross sectional view of water pump and components 1 Sealing ring 2 Ceramic ring 3 Fixed graphite ring 4 Corrugated pipe 5 Washer Note After operation the pump during winter be sure to drain all the liquid out of the pump to prevent damage to the pump The pump may be damaged if left o...

Страница 23: ...ll fluids from the pump Leaving fluid in the pump will cause rapid corrosion to the impeller Turn the fuel valve to the Off position and empty all of the fuel out of the gas tank Note While dealing with diesel fuel do not smoke or allow flames to come near the fuel as accidents may occur Failing to do so will lead to serious injuries or death Change the engine oil Remove the cold start oil fill pl...

Страница 24: ...ne or impeller is clogged Clean out the clogging matter Speed is low Increase speed Impeller or seal is seriously worn and gap is too large Adjust the gap or change the impeller and seal Leaking inlet pipe Check the inlet pipe and connector of pipe change pipe or tighten the clipper joint screw Not enough water flow Impeller damage or serious leakage Change the impeller to a new one The total lift...

Страница 25: ... of the pump Suction head is too high and causing cavitation Check the Suction head and lower the position of the pump Large water output Decrease the output of the water Inlet pipe is clogged with foreign matter so the resistance is too large Check the inlet pipe and filter net and clean if necessary Rotary part is loose Listen carefully and inspect the part that causes the noise then stop the ma...

Страница 26: ...parts No Parts Name QTY No Parts Name QTY 1 φ87 hose band 3 10 O ringφ275 5 1 2 Hose coupling handle 2 11 Snap pin 6 3 In Out Joint 2 12 Pump Base 1 4 In Out Joint gasket 2 13 Hose Coupling 1 5 O ringφ130 3 1 2 14 Strainer 1 6 Plug 1 15 T Bolt M6 6 7 Water Guide 1 16 Pump Body 1 8 O ringφ54 3 1 1 17 Check valve 1 9 Impeller 1 18 Mechanical seal 1 ...

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