background image

17 

 

 

16

 

Possible Defects and Remedy of Defects 

 
Defect 

Failure mode 

Solution 

The material to 
be heated is 
not heated up 

Red LED located on the front 
panel is flashing: 

After the button is pressed 
when the coil is not loaded –
incorrect (unsuitable size or 
number of coil threads) or 
incorrectly connected coil.

 

Use a standard coil and check correct 
connection (that the coil terminals are inserted 
enough and bolts are tightened). 
 

 

Red LED located on the front 
panel is flashing: 

After the button is pressed 
when the heating coil is 
inserted to the part to be 
heated, or when the heating 
coil is being inserted to the 
part, or during the heating 
process – the overload 
protection circuit of the power 
supply system was activated.  

 

Make the distance between the material and 
the coil larger – e.g. place the coil farther from 
the material, or use a bigger coil. 

 

 

Check where the equipment is connected to the 
mains. Power supply from the mains may be 
distorted or, supply voltage frequency may be 
distorted. The power socket may be connected to 
the mains which is supplied by standby source of 
power supply (generator), or by DC/AC invertor, 
where there is not a sine wave at the output 
(there is only square wave or quasi-sine wave), or 
the power output is not sufficient!  

Connect the equipment to another socket. 

Caused by interference by other equipment 
connected to the same mains. 

Caused by extension cable where the interference 
may be induced. 

Connect the equipment to another socket. 

Check the function of the equipment by pressing 
the button when a standard coil is connected 
correctly without the heated part inserted. 
Yellow LED must be lighting.

  

The material to 
be heated is 
heated up 
slowly 

Temperature of the material to 
be heated increases too slowly 
or not at all. 

Use a coil the diameter of which is larger by 10 
mm than the diameter of material to be heated 
is. 
Check that the material is ferromagnetic.  

Handle wire is 
heated up 

Higher temperature of the 
wire can be felt when the wire 
is touched. 

Check the load time, check that the equipment is 
not overloaded. Keep the maximum operation 
time of 2 min. and cooling time of 2 min. The 
equipment must be controlled by the operator 
when cooling down. 

The material to 
be heated is 
not heated up 

Yellow LED located on the 
front panel is flashing. The 
equipment is overheated. 

Let 06434 cool down; while it must be 
controlled by the operator. 

Содержание 06434

Страница 1: ...Heat Induction Tool 06434 Instructions for use and Maintenance...

Страница 2: ...Flat coil 9 6 3 Customized fixed coil 10 6 4 Flexible coil 10 6 5 Focus coil 11 7 DEVICE INDICATORS 11 8 POSSIBLE PROBLEMS AND TROUBLESHOOTING 11 9 STORAGE AND MAINTENANCE 12 9 1 Cooling dismantling a...

Страница 3: ...ight 4 5kg 9 921lb Dimensions 200 x 140 x 75mm 4 Safety instructions 4 1 General safety rules Read carefully all instructions in the manual Failure to follow these instructions may result in electric...

Страница 4: ...igh temperatures generated by the use of 06434 may cause serious burns in the case of touching the heated part Always keep proper footing and balance for safe control of the 06434 even in unexpected s...

Страница 5: ...gas tanks it may pose a danger of explosion or fire Using coils with damaged insulation will void the warranty 4 5 Safety rules for using the device Do not leave 06434 uncontrolled when it is started...

Страница 6: ...se a generator with a power output of at least 3 4 kW or DC AC inverter with a power output of 2 3 kW and only with a sine wave do not use the inverter with a square or quasi sine wave Failure to comp...

Страница 7: ...s activated during the pressing of the button do not exceed the operating cycle of 2 minutes of heating and 2 minutes of cooling 5 After finishing the cycle release the button on the handle and remove...

Страница 8: ...g rust paint oil etc from the heated material During heating there should be a gap around 3 5mm between the coil and the heated material to avoid excessive wear of the heating coil Holding of the coil...

Страница 9: ...ial steel sheet metal 1 Connect the coil to the coil handle 2 Place the coil with its area over the material 3 Press the button and guide the coil above the material in a gyratory movement 4 After hea...

Страница 10: ...etc and in applications where is not possible to use attachable coils Applications 1 Connect one end of the coil to the coil holder and secure it by the locking screw 2 Wrap the free end of the condu...

Страница 11: ...Heating in progress Yellow flashing Device is overheated Red flashing Bad coil or power overload Red light Error 8 Possible problems and troubleshooting 1 06434 is designed and constructed so that wh...

Страница 12: ...cloth or paper towel to remove grease oil and other impurities from the machine applicators and cables before placing 06434 in the storage case Use freely available non volatile cleaning agents for g...

Страница 13: ...be exclusively used by original equipment manufacturer 6 During the warranty period are not allowed any modifications or changes to the machine which can affect the function of each part of the machi...

Страница 14: ...220mm M8 00523 DHI IND423 Induction coil straight 23 220mm M10 00524 DHI IND426 Induction coil straight 26 220mm M12 00525 DHI IND432 Induction coil straight 32 220mm M16 00526 DHI IND438 Induction co...

Страница 15: ...able spare parts No Name Part Ref 1 Coil DHI coil 2 Clamping bolts DHI bolts 3 Holder of induction coil handle DHI handle 4 Cable DHI cable 5 Strap DHI strap 6 Side cover DHI side cover 14 Electrotech...

Страница 16: ...of explosion Risk of fire Caution intense magnetic field Caution source of intensive heat Read the operation manual before starting the equipment Use protective equipment goggles Use protective equip...

Страница 17: ...y generator or by DC AC invertor where there is not a sine wave at the output there is only square wave or quasi sine wave or the power output is not sufficient Connect the equipment to another socket...

Страница 18: ...of Conformity Producer SERENCO UK Ltd NN6 0BN Declare that the product Induction heater 06434 Is determined for the industrial use 17 2003 Sb LVD a 616 2006 Sb EMC Verified by the compliance with the...

Страница 19: ...19...

Страница 20: ...20...

Страница 21: ...21...

Отзывы: