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Gazebo (12’, 15’, 18’, 21’ DIA) – Set Up and Installation Manual

18

Chapter 4 – Set Up, Assembly & Installation Instructions

FILL CAP INSTALLATION

Install the fill cap as follows:

1. Install fill cap brackets. See Detail A in Fig. 4-22.

2.

Install the fill cap to the flashing ring using the

hardware shown in Fig. 4-22

.

Figure 4-22: Fill Cap Installation

Figure 4-23: Install Roof Cover and Ring

Fill Cap

Flashing Ring

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Содержание 12' Diameter Gazebo

Страница 1: ...O 12 15 18 21 Diameter Set Up and Installation Manual Sioux Steel Company 196 East 6th Street Sioux Falls SD 57101 1265 Phone 1 800 557 4689 Email Address https www siouxsteel com MANUAL NO 226172 04 15 2021 ...

Страница 2: ...at you read this manual in its entirety for the information available to provide the proper installation care and maintenance of the Gazebo 12 15 18 and 21 diameters The equipment is built to provide many years of dependable service when installed and used properly If you have any further questions comments improvements or suggestions regarding the contents of any of the information provided pleas...

Страница 3: ...r Components 7 Chapter 4 Set Up and Installation Instructions General Assembly Information 8 Gazebo Foundation 9 Foundation and Anchoring Details 10 Center Collar Support 12 Gazebo Assembly Tips 13 Assemble Top Tier Side Panels 14 Torque Chart 15 Install Roof Kit 16 Fill Cap Installation 18 Raise Up Assembly and Install onto Anchors 19 Optional 1st Tier Side Wall Sheets 20 Chapter 5 Maintenance In...

Страница 4: ...omponents and lists miscellaneous specifications of the Gazebo 12 15 18 21 diameters Chapter 4 Set Up and Installation Provides step by step instructions on the set up and installation of the Gazebo 12 15 18 21 diameters Chapter 5 Maintenance Instructions Contains information on maintenance of the Gazebo 12 15 18 21 diameters Chapter 6 Exploded Views and Parts Lists Displays exploded views and par...

Страница 5: ...INTS OUT IMPORTANT SAFETY PRECAUTIONS IT MEANS ATTENTION BE ALERT YOUR SAFETY IS INVOLVED FAILURE TO DO SO MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH IMPORTANT It is your responsibility as an owner operator or supervisor to know what hazards exist and to make them known to all other personnel working in the area so that they too may take any necessary safety precautions that may be required CA...

Страница 6: ...njoy entertaining and the outdoors in your custom gazebo FEATURES 4 Corrugated galvanized wall steel Wall sheets and stiffeners are manufactured with 70 000 psi tensile strength steel 30 Degree Roof Slopes Sheds moisture fast off roof panels 4 Roof Ribs make the bin roof more resistant to high winds and larger snow loads MULTIPLE SIZES TO CHOOSE FROM 12 Diameter Gazebo 15 Diameter Gazebo 18 Diamet...

Страница 7: ...ick Footings Minimum 16 W x 16 D Slab Footings 4 000 psi compressive footing depth per local strength codes Slab Rebar 4 rebar 16 on center each way Footings Rebar 4 rebar in bottom of thickened edge Rebar must be equal to ASTM AG15 GR 40 psi Soil Undisturbed or well engineered 2 500 psi minimum soil bearing capacity Chapter 3 Overview Component Descriptions Specifications 30 Roof slope sheds mois...

Страница 8: ...ons completely C Keep this manual handy during set up and assembly and for future reference or necessary parts identification D Have the proper tools and equipment available to complete the installation E Arrange parts in sequence F Do not permit moisture to form between sheets stored outside If moisture is present dry at once G When choosing a site for the bin be sure to consider accessibility re...

Страница 9: ...r the footings The concrete slab must at least be 4 thick The foundation MUST be poured level where the wall will rest to prevent uneven loads on the wall sheets The slab should be slightly crowned for moisture control Never allow the slab to slope in from the side walls as moisture collection problems will result Footing depth should be below the frost line and a minimum of 16 W x 16 D Check the ...

Страница 10: ... 3 A B C 2 Using compressed air and a brush clean holes of all dust slurry and all foreign matter 3 Set steel threaded rod in hole and check to see if the projection above surface is 2 See Fig 4 3 A B C 4 Inject epoxy starting from the bottom of hole filling to a minimum of full See Fig 4 3 C 5 Insert threaded rod into hole See Fig 4 3 A B C 6 Twist rod in hole to ensure full coverage of epoxy on ...

Страница 11: ... 8 21 FT Anchor Bolt Layout Chapter 4 Set Up Assembly Installation Instructions The slab should be a minimum of 4 thick and the thickened edge should be a minimum of 16 wide and 16 deep Slope grade line away from foundation for proper water drainage 4 rebar at 16 oc each way in slab centered in slab 4 transverse rebar at 48 oc in bottom of thickened edge 2 4 rebar continuous 2 4 rebar continuous ...

Страница 12: ...r Collar Supports are available for sale or rental through other sources IMPORTANT The center support collar represented in Fig 4 9 is common for 12 through 21 diameter roofs The support must be designed to carry the dead and live loads of the structure during construction Figure 4 9 Center Collar Support CAUTION Improper design and use of collar support may result in damage to the roof and person...

Страница 13: ...e panel The label has the part number and This Side Up arrow The part number and This Side Up arrow will come into play later in the instructions 4 During assembly refer to the exploded views and parts lists in the back of this manual to help you to correctly assemble the Gazebo See pages 24 28 5 The Sioux Steel Gazebo is sold in 4 sizes 12 15 18 21 diameters The installation steps in this manual ...

Страница 14: ... panel has a label with its part number and an arrow The arrow should be pointing up when the panel is installed Refer to the sheet layout drawing in Fig 4 13 5 Note the panels have a two bolt row going up and down each end of the panel See Fig 4 15 6 Overlap the ends of each panel and connect the panels using the 438 14 x 1 50 bolts and 438 14 hex nuts provided See Fig 4 15 7 Only finger tighten ...

Страница 15: ...rtain torque values See chart below CAUTION Under no condition shall any other bolts screws fasteners or anchor bolts be substituted for those supplied by Sioux Steel BOLT TORQUE VALUES SPECIFICATIONS NOTE ALL VALUES ARE IN FT LBS TORQUE Bin Bolt Size Grade Use Pre set Wrench Torque for FT LBS Tolerance Min Max 375 Bin 16 x 1 00 GR8 2 Structural fastening sidewall 37 35 40 438 HH Bin 14 x 1 50 GR8...

Страница 16: ...s See Fig 4 17 3 To aid installation it is suggested that a roof prop be built to hold panels in place on the center support collar 4 Only finger tighten all bolts until all panels have been installed Do not over tighten at this time Figure 4 16 Roof Hardware Installed Around Top Edge of Upper Side Wall Figure 4 17 Roof Hardware Figure 4 18 Roof Panel Clips IMPORTANT All bolts furnished with a neo...

Страница 17: ...lar See Fig 4 19 2 Attach each roof panel to the roof clips as show in Fig 4 18 3 Holes will have to be counted to assure equal position of sheets 4 Panel B roof sheets should be installed next 5 Continue assembling wall sheets in a counter clockwise direction for the rest of the panels 6 Finger tighten all bolts Do not over tighten Figure 4 20 Roof Sheets at this time 7 Install the flashing ring ...

Страница 18: ...Instructions FILL CAP INSTALLATION Install the fill cap as follows 1 Install fill cap brackets See Detail A in Fig 4 22 2 Install the fill cap to the flashing ring using the hardware shown in Fig 4 22 Figure 4 22 Fill Cap Installation Figure 4 23 Install Roof Cover and Ring Fill Cap Flashing Ring ...

Страница 19: ...See Fig 4 25 3 Lower the roof side panel stiffener assembly down over the anchor bolts if installed in foundation earlier in the installation See Fig 4 25 4 If installing anchor bolts now drill into concrete at each wall stiffener and bolt the stiffeners in place 5 Finger tighten all hardware Do not over tighten at this time Figure 4 24 Anchor Bolts Figure 4 25 Stiffeners Installed on Top Tier Sid...

Страница 20: ...26 2 Install optional countertop brackets and countertop to 1st tier side wall sheets See Fig 4 26 Firmly tighten all hardware through out the installation the instructions stated to finger tighten all hardware Now that the assembly installation is complete firmly tighten all hardware per the Torque Chart on page 21 Figure 4 27 Optional Countertop and Brackets Optional 1st Tier Side Wall Sheets Co...

Страница 21: ...ould be completed every 6 months Refer to the recommended torque values in the Torque Chart below BOLT TORQUE VALUES SPECIFICATIONS NOTE ALL VALUES ARE IN FT LBS TORQUE Bin Bolt Size Grade Use Pre set Wrench Torque for FT LBS Tolerance Min Max 375 Bin 16 x 1 00 GR8 2 Structural fastening sidewall 37 35 40 438 HH Bin 14 x 1 50 GR8 2 Structural fastening sidewall 47 45 50 438 CARR 14 x 1 00 GR 5BZ S...

Страница 22: ...rom the bottom of the Gazebo Each bracket should be installed with a minimum 4 bolts through the stiffener holes Remove the center roof cover Cables can then be attached to brackets and the crane hook which was lowered through the open center ring Cables must be of adequate size and strength for supporting the specified load All cables should be of equal length prior to lifting the Gazebo To preve...

Страница 23: ...12 15 18 21 DIA Set Up and Installation Manual 23 Chapter 6 Lifting Gazebo Instructions Figure 6 1 Gazebo Lifting Instructions NOTE THIS DRAWING SHOWS A LARGER GRAIN BIN BUT SAME INSTRUCTIONS APPLY TO A GAZEBO ...

Страница 24: ...ions Chapter 7 Exploded Views Parts Lists This chapter contains exploded views and parts lists for the Gazebo 12 15 18 21 diameters Chapter 7 Table of Contents Gazebo 12 Diameter Model 1203 25 Gazebo 15 Diameter Model 1503 26 Gazebo 18 Diameter Model 1803 27 Gazebo 21 Diameter Model 2103 28 ...

Страница 25: ...225935 COUNTER SUPPORT WLDMNTLH END 1 5 207850 COUNTER SUPPORT WLDMNT LOUISVILLE 2016 6 6 225937 COUNTER SUPPORT WLDMNT RH END 1 7 226007 12FT COUNTERTOP GAZEBO 3 8 12 409 18 12 18GA INSIDE STIFF WALL SHEET 4 4 4 9 207853 COUNTER SPLICE WLDMNT LOUISVILLE 2016 2 10 177734 BOLT 375 BIN 16x 1 00 GR8 2 ASTM F1136 96 96 96 11 168879 NUT 375 16 HEX FLANGE CASE HARDENED BZ 96 96 96 12 177738 BOLT 438 HH ...

Страница 26: ...5935 COUNTER SUPPORT WLDMNTLH END 1 5 207850 COUNTER SUPPORT WLDMNT LOUISVILLE 2016 8 6 226008 15 COUNTERTOP GAZEBO 4 7 225937 COUNTER SUPPORT WLDMNT RH END 1 8 15 409 18 15 18GA INSIDE STIFF WALL SHEET 5 5 5 9 207853 COUNTER SPLICE WLDMNT LOUISVILLE 2016 3 10 177734 BOLT 375 BIN 16x 1 00 GR8 2 ASTM F1136 115 115 115 11 168879 NUT 375 16 HEX FLANGE CASE HARDENED BZ 115 115 115 12 177738 BOLT 438 H...

Страница 27: ...ER SUPPORT WLDMNT LOUISVILLE 2016 10 5 207853 COUNTER SPLICE WLDMNT LOUISVILLE 2016 4 6 225937 COUNTER SUPPORT WLDMNT RH END 1 7 225934 COUNTERTOP GAZEBO VERS2 5 8 18 409 18 18 18GA INSIDE STIFF WALL SHEET 6 6 6 9 18 403 18 18 18GA INSIDE STIFF WALL SHEET 5 5 10 177734 BOLT 375 BIN 16x 1 00 GR8 2 ASTM F1136 144 144 144 11 168879 NUT 375 16 HEX FLANGE CASE HARDENED BZ 144 144 144 12 177738 BOLT 438...

Страница 28: ...35 COUNTER SUPPORT WLDMNTLH END 1 5 207850 COUNTER SUPPORT WLDMNT LOUISVILLE 2016 12 6 225937 COUNTER SUPPORT WLDMNT RH END 1 7 226009 21 FT COUNTERTOP GAZEBO 6 8 21 409 18 21 18GA INSIDE STIFF WALL SHEET 7 7 7 9 207853 COUNTER SPLICE WLDMNT LOUISVILLE 2016 5 10 177734 BOLT 375 Bin 16x 1 00 GR8 2 ASTM F1136 168 168 168 11 168879 NUT 375 16 HEX FLANGE CASE HARDENED BZ 168 168 168 12 177738 BOLT 438...

Страница 29: ...Gazebo 12 15 18 21 DIA Set Up and Installation Manual 29 NOTES ...

Страница 30: ...Gazebo 12 15 18 21 DIA Set Up and Installation Manual 30 NOTES ...

Страница 31: ...Gazebo 12 15 18 21 DIA Set Up and Installation Manual 31 NOTES ...

Страница 32: ...Sioux Steel Company 196 East 6th Street Sioux Falls SD 57101 1265 Phone 1 800 557 4689 Email Address https www siouxsteel com ...

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