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Sinclair ASH-13AIA PT, Руководство по обслуживанию

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Sinclair ASH-13AIA PT Скачать руководство пользователя страница 70

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Energize the unit 

and start it

If the compressor wire  COMP(UVW) is 

well connected and connection sequence

is correct

Replace control board AP1

Replace the 

compressor

If malfunction is 

removed?

If the stop time of compressor 

is more than 3min?

No

If the stop time is not enough and the 
high and low pressure of system is not 
balance , please start it after 3min

Improve the connection situation 
of control board AP1 and 
compressor COMP, connect it 
with wiring diagram

No

Yes

N

If the refrigerant charging is 

too much?

Yes

Does the unit start 

up normally? 

N

Charge the 

refrigerant according
to service manual

Yes

Does the unit start 

up normally? 

No

Yes

End

No

No

Содержание ASH-13AIA PT

Страница 1: ...SERVICE MANUAL ASH 13AIA PT ASH 18AIA PT ARCTIC SERIE ...

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Страница 7: ... 5 23 6 5 6 23 SSOLFDWLRQ UHD P QGRRU 8QLW 0RGHO ASH 18AIA PT DQ 7 SH URVV ÀRZ LDPHWHU HQJWK PP Ɏ DQ 0RWRU RROLQJ 6SHHG 6 0 0 0 6 4 U PLQ DQ 0RWRU HDWLQJ 6SHHG 6 0 0 0 6 4 U PLQ 2XWSXW RI DQ 0RWRU DQ 0RWRU 5 DQ 0RWRU DSDFLWRU ȝ QSXW RI HDWHU YDSRUDWRU RUP OXPLQXP LQ FRSSHU 7XEH 3LSH LDPHWHU PP Ɏ 5RZ Q DS PP RLO HQJWK PP 6ZLQJ 0RWRU 0RGHO 03 4 2XWSXW RI 6ZLQJ 0RWRU XVH 6RXQG 3UHVVXUH HYHO 6 0 6 G 6...

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Страница 9: ...r flow Turbo Pipe length 5m Voltage 230V Compressor Speed rps Current A Current A ASH 13AIA PT ASH 18AIA PT 0 10 20 30 40 50 60 70 90 80 0 10 20 30 40 50 60 70 80 90 100 120 110 11 10 9 8 7 6 5 4 3 2 1 0 Compressor speed rps A t n e r r u C 11 10 9 8 7 6 5 4 3 2 1 0 Compressor speed rps A t n e r r u C Conditions Indoor DB27 C WB19 C Indoor air flow High Pipe length 5m Conditions Indoor DB20 C WB1...

Страница 10: ...B19 C Indoor air flow Super High Pipe length 5m Conditions Indoor DB20 C Indoor air flow Super High Pipe length 5m ASH 13AIA PT ASH 18AIA PT RROLQJ RROLQJ HDWLQJ HDWLQJ Capacity ratio Outdoor Temp C Outdoor Temp C Capacity ratio 50 32 33 34 35 36 37 38 39 40 41 42 43 60 70 80 90 100 110 20 15 10 5 0 5 7 10 110 100 90 80 70 60 50 40 Conditions Indoor DB27 C WB19 C Indoor air flow High Pipe length 5...

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Страница 13: ...ASH 13AIA PT ASH 18AIA PT ...

Страница 14: ... DV PP INDOOR UNIT OUTDOOR UNIT HEAT EXCHANGE EVAPORATOR HEAT EXCHANGE CONDENSER COMPRESSOR GAS SIDE 3 WAY VALVE LIQUID SIDE 2 WAY VALVE COOLING HEATING Accumlator Discharge Suction 4 Way valve Electron Strainer Strainer expansion valve Strainer Capillary D Strainer Intercooler ...

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Страница 20: ...6HUYLFH 0DQXDO Ɣ 7RS YLHZ Ɣ RWWRP YLHZ 2XWGRRU 8QLW ASH 3AIA PT 2 1 3 4 5 6 8 7 9 10 11 12 13 14 15 ...

Страница 21: ...on 3 Terminal of compressor overload protection 4 Terminal of outdoor temperature sensor 5 Terminal of outdoor fan 6 Terminal of 4 way valve 7 Communication wire with indoor unit 8 Power supply live wire 9 Earthing wire 10 Power supply neutral wire 11 PFC induction wire Ɣ 7RS YLHZ Ɣ RWWRP YLHZ ASH AIA PT ...

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Страница 24: ...WKH XQLW no display stops at current position AUTO COOL FAN DRY HEAT 1RWH Ɣ RU SUHYHQWLQJ FROG DLU DIWHU VWDUWLQJ XS KHDWLQJ PRGH LQGRRU XQLW ZLOO GHOD a PLQXWHV WR EORZ DLU DFWXDO GHOD WLPH LV GHSHQG RQ LQGRRU DPELHQW WHPSHUDWXUH Ɣ 6HW WHPSHUDWXUH UDQJH IURP UHPRWH FRQWUROOHU a EXWWRQ 8QGHU VLPSOH VZLQJ PRGH SUHVV WKLV EXWWRQ FDQ WXUQ RQ GLVSOD LFRQ RU WXUQ RII QRW GLVSOD LFRQ XS GRZQ VZLQJ IXQFW...

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Страница 34: ... temperature point in heating 6 2 Under this mode the temperature setting range is 16 30ć 7 Defrosting control heating mode 7 1 If it turns to defrosting time and it detected that the defrosting temperature is satisfied for 3mins successively the unit turns into defrosting process 7 2 Defrosting starting compressor stops operation and restart it up after 55s delayed 7 3 Defrosting ending Compresso...

Страница 35: ...peration frequency of compressor may decrease or increase 14 2 If 17A IAC current the system will stop operation because of overcurrent the complete unit can resume operation only after the compressor stops for 3min 14 3 If the unit is stopped because of overcurrent for 6 times successively it can t resume operation automatically which can only be resumed by pressing ON OFF button During operation...

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Страница 38: ...t 50cm At least 50cm At least 30cm At least 300cm At least 200cm Space to the obstruction Space to the obstruction Space to the obstruction Space to the ceiling Space to the obstruction Space to the obstruction At least 30cm At least 15cm At least 15cm Space to the wall Space to the wall Space to the wall ...

Страница 39: ...he bound pipes pass through the wall hole and then connect outdoor unit Neaten the pipes Vacuum pumping and leakage detection Check after installation and test operation Finish installation Note this flow is only for reference please find the more detailed installation steps in this section Select outdoor unit installation location Install the support of outdoor unit select it according to the act...

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Страница 45: ...ischarge protection overload 5 Overcurrent protection E5 OFF 1S and blink 5 times During cooling and drying operation compressor and outdoor fan stop while indoor fan operates During heating operation all loads stop 1 Supply voltage is unstable 2 Supply voltage is too low and load is too high 3 Evaporator is dirty 6 Communi cation Malfunction E6 Always During cooling operation compressor stops whi...

Страница 46: ...14 Outdoor ambient temperature sensor is open short circuited F3 OFF 1S and blink 6 times During cooling and drying operating compressor stops while indoor fan operates During heating operation the complete unit will stop operation Outdoor temperature sensor hasnt been connected well or is damaged Please check it by referring to the resistance table for temperature sensor 15 Outdoor condenser temp...

Страница 47: ...ll stop operation 1 Measure the voltage of position L and N on wiring board XT if the voltage is higher than 265VAC turn on the unit after the supply voltage is increased to the normal range 2 If the AC input is normal measure the voltage of electrolytic capacitor C on control panel AP1 if its normal theres malfunction for the circuit please replace the control panel AP1 22 Voltage of DC bus bar i...

Страница 48: ...f capacitor 29 Malfunction of module temperature sensor circuit P7 During cooling and drying operation compressor will stop while indoor fan will operate During heating operation the complete unit will stop Replace outdoor control panel AP1 30 Module high temperature protection P8 During cooling operation compressor will stop while indoor fan will operate During heating operation the complete unit...

Страница 49: ...of DC motor control end 3 Fan motor is stalling 4 Motor malfunction 5 Malfunction of mainboard rev detecting circuit 38 Desynchro nizing of compressor H7 During cooling and drying operation compressor will stop while indoor fan will operate During heating operation the complete unit will stop operation Refer to the malfunction analysis IPM protection loss of synchronism protection and overcurrent ...

Страница 50: ... is unstable 46 Malfunction of complete units current detection U5 During cooling and drying operation the compressor will stop while indoor fan will operate During heating operating the complete unit will stop operation Theres circuit malfunction on outdoor units control panel AP1 please replace the outdoor units control panel AP1 47 The four way valve is abnormal U7 If this malfunction occurs du...

Страница 51: ...of display status and during blinking ON 0 5s and OFF 0 5s Operation Indicator Cool Indicator Heating Indicator Yellow Indicator Red Indicator Green Indicator 53 Normal communica tion 54 Defrosting OFF 3S and blink once during blinking ON 10s and OFF 0 5s OFF 0 5S and blink once OFF 1S and blink twice Defrosting will occur in heating mode Compressor will operate while indoor fan will stop operatio...

Страница 52: ...ntacted Insert the temperature sensor tightly Yes Is malfunction eliminated Is there short circuit due to trip over of the parts Make the parts upright Is malfunction eliminated Replace the mainboard with the same model End No Is the temperature sensor normal according to the Resistance Table Replace it with a temperature sensor with the same model Is malfunction removed Yes Yes Yes Yes Yes No No ...

Страница 53: ...rt the wiring terminal of indoor fan It s the malfunction of main board Replace a new main board that is of the same model It s the malfunction of main board Replace a new main board that is of the same model Replace a new main board that is of the same model It s the malfunction of main board Then check whether the voltage between terminal 2 and terminal 3 of the motor interface is 15VDC Connect ...

Страница 54: ...rted correctly and tightly Replace the jumper cap with the same model End Yes Yes Assemble the jumper cap with the same model No Is malfunction eliminated No Yes Insert the jumper cap tightly Is malfunction eliminated No No Yes Is malfunction eliminated No Yes Replace the mainboard with the same model 0DOIXQFWLRQ RI 3URWHFWLRQ RI XPSHU DS ...

Страница 55: ...c Is the indoor outdoor heat exchanger too dirty or are the air inlet and outlet blocked Normal fluctuation is within 10 of the rated voltage on the nameplate Malfunction is eliminated No No No No No No No No Malfunction is eliminated Malfunction is eliminated Malfunction is eliminated Malfunction is eliminated Malfunction is eliminated Malfunction is eliminated Troubleshooting for E5 malfunction ...

Страница 56: ...h display board Main board of IDU matches with that of ODU Communication cord is damaged Replace IDU s main board Malfunction eliminated End Connect the line according to wiring diagram Match correctly according to product specification Replace communication cord Replace ODU s main board Malfunction eliminated Malfunction eliminated Malfunction eliminated Yes Yes Yes Yes No no No Yes Yes Yes No No...

Страница 57: ...inboard AP1 Replace outdoor mainboard Measure the voltage input with AC voltmeter see fig 30 Voltage within 180VAC 260VAC Shut down the power and wait 20 minutes or use DC voltmeter to measure the voltage on the two ends of electrolytic capacitor until the voltage is lower than 20V Check the connection of reactor and connection wire If the wiring of reactor L is normal Replace outdoor mainboard AP...

Страница 58: ...I UDGLDWLQJ RI XQLW LV JRRG 0DOIXQFWLRQ GLDJQRVLV SURFHVV N H5 H7 or P5 is displayed after turning on the unit Measure if the voltage input is within 180 265V with AC voltmeter see fig 30 The compressor is well connected with mainboard AP1 Heat exchanger is blocked with dirt Clean the heat exchanger to improve its performance Restart the unit Restart the unit Restart the unit Restart the unit The ...

Страница 59: ... than 53 Normal protection please use it after improving the outdoor ambient temperature Unit restarts normally Unit restarts normally If the radiating of indoor and outdoor unit is good Improve the radiating environment of unit clean the heat exchanger and remove surrounding obstacles If the indoor and outdoor fan are running normally Connect normally Adjust the connection Replace outdoor mainboa...

Страница 60: ...e of system is not balanced please start the unit after 3min If the compressor wire COMP UVW is well connected and connection sequence is correct Check the connection situation of outdoor mainboard AP1 and compressor COMP and the connect it according to wiring diagram If the refrigerant charging amount is too much Does the unit start up normally Charge the refrigerant according to service manual D...

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Страница 62: ... overload protection terminal is not connected well with the mainboard reconnect them correctly Heat exchange of unit is not good heat exchanger is dirty and unit radiating environment is bad improve the radiating environment and clean the heat exchanger Too much load of the system causes high temperature of compressor after working for a long time decrease the load for operation Is the malfunctio...

Страница 63: ...lug correctly Check the connection wire between reactor mainboard and situation of connection If there is short circuit or the connection wire is loose Reconnect the wire or replace the connection wire according to the wiring diagram Check the surface of reactor coil If it is damaged Replace the reactor Power on and restart the unit Power on and restart the unit Replace outdoor mainboard AP1 End I...

Страница 64: ... Check built in wiring of indoor and outdoor unit If the wiring is damaged Replace the wire Check the malfunction type with communication malfunction detector Malfunction of outdoor communication circuit Replace outdoor mainboard AP1 Replace indoor mainboard AP2 Is the malfunction eliminated Is the malfunction eliminated End Check the connection wire according to the wiring diagram Reconnect the w...

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Страница 66: ...rol panel AP1 Replace the control panel AP1 Measure the AC voltage between terminalL andN on wiring board XT power supply Voltage within 210VAC 250VAC Shut down the power and repair the power supply to restore the range 210VAC 250VAC power on and restart the unit If the fault is eliminated Shut down the power and wait 20 mi nutes or use DC voltmeter to measure the voltage on the two ends of capaci...

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Страница 68: ...the voltage is lower than 20V Replace the capacitor C2 Then energize and start the unit Replace the control panel AP1 Take corrective actions according to Technical Service Manual and then energize and start the unit If there is any abnormality described above Replace the control panel AP1 If the connection between AP1 and COMP is unsecure or the connection order is wrong Connect the control panel...

Страница 69: ...al OFAN is connected well 2 Test if resistance value of any two terminals is less than 1k with ohmic meter If the indoor and outdoor fan work well After the unit de energized for 20min Replace control board AP1 If the radiating of outdoor and indoor unit is well Improve the radiating environment of unit Replace outdoor fan Y Replace fan capacitor C1 Anti high temperature overload protection Normal...

Страница 70: ...ected and connection sequence is correct Replace control board AP1 Replace the compressor If malfunction is removed If the stop time of compressor is more than 3min No If the stop time is not enough and the high and low pressure of system is not balance please start it after 3min Improve the connection situation of control board AP1 and compressor COMP connect it with wiring diagram No Yes N If th...

Страница 71: ...time of compressor is more than 3min Synchronism after energize the unit and start it Connect wire well Synchronism occurred during operation Replace control board AP1 If the radiating of unit is well Remove malfunction Improve the radiating of unit clean heat exchanger and increase ventilation Replace fan capacitor C1 Replace outdoor fan Yes No No No Yes Yes No Replace control board AP1 Remove ma...

Страница 72: ... coil of electron expansion valve If the wiring terminal FA of electron expansion is well connected Remove malfunction The resistance value of first 4 l ead foot an d th e fifth lead foot is similar less than 100 After the unit de energized for 20min Remove malfunction Yes No No No If the overload protector SAT is well connected No Under ambient temperature test the resistance of overload protecto...

Страница 73: ...replace it Y Re energize the unit and start it Cut the terminal of reactor test the resistance between two terminals of reactor with ohmic meter Replace the reactor Re energize the unit and start it Check the connection wire of reactor L of outdoor unit and PFC capacity If there is damaged short circuit Replace connection wire with circuit diagram Replace control board AP1 Yes Yes No No Y No N N N...

Страница 74: ...t of outdoor unit Problem of communication circuit Check built in wiring of indoor and outdoor unit Connection correct Malfunction of circuit is detected with control board AP1 voltage Check connection wire of indoor and outdoor unit with circuit diagram Check connection wire of indoor and outdoor unit with circuit diagram If the unit is operation normal before malfunction Yes N Y No If the wiring...

Страница 75: ...r unit malfunction Test voltage value with Test 13 position in diagram with voltage meter Number jumping Test voltage value with Test 11 position in diagram with voltage meter Number jumping Test voltage value with Test 12 position in diagram with voltage meter Yes Yes Yes Yes Number jumping The circuit of outdoor unit communication is normal Yes No No No N End No ...

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Страница 87: ......

Страница 88: ...ate and condenser support boa rd to remove the left side plate Remove the screws fixing right side plate and valve support to remove the right side plate Remove the screw nut fixing cross fan blade remove the gasket and spring cushion to remove the cross fan blade left side plate cross fan blade right side plate 6WHSV 3URFHGXUH ...

Страница 89: ...erminal lift to remove the electric box assy Remove the four tapping screws fixing motor pull out the contact tag of motor wiring to remove the motor Remove the two tapping screws fixing motor support and chassis lift to remove the motor support Remove the screws fixing electric reactor to remove the electric reactor electric box assy electric box cove r electric reactor motor support motor 6WHSV ...

Страница 90: ...assy Remove the screws connecting mid isolation board chassis and condenser assy to remove the mid isolation Welding cut the spot weld of four way valve assy compressor air suction discharging valve and condenser pipe outlet lift to remove the four way valve assy Note release the refrigerant before welding cutting mid isolation board four way valve assy flash vaporizer assy 6WHSV 3URFHGXUH ...

Страница 91: ...crewnuts fixing compressor to remove the compressor Remove screws connecting condenser assy and chassis to remove the chassis sub assy Remove screws connecting condenser assy and chassis to remove the condenser assy Remove the screws fixing big and small valve to remove the valves condenser assy small valve big valve 6WHSV 3URFHGXUH ...

Страница 92: ...remove it 2 1 1 1 Remove top panel Remove handle valve top panel top panel the 3 screws connecting the top panel with the front panel and the right side plate and then remove the top panel 2 Remove grille panel and rear grill Remove the 2 screws connecting the grille and the panel and then remove the grille 6WHSV 3URFHGXUH ...

Страница 93: ...pport and then remove the panel 3 Remove left side plate and right side plate Remove the screws connecting the right side plate with the chassis the valve support and the electric box and then remove the right side plate assy Remove the screws connecting the left side plate and the chassis and then remove the left side plate assy panel rear grill right side plate leftsideplate 6WHSV 3URFHGXUH ...

Страница 94: ... then pull the electric box upwards to remove it Remove the 4 tapping screws fixing the motor disconnect the leading wire insert of the motor and then remove the motor Remove the 2 tapping screws fixing the motor support and then pull the motor support upwards to remove it Remove the nuts fixing the blade and then remove the axial flow blade axial flow blade electric box 6WHSV 3URFHGXUH ...

Страница 95: ...soundproof sponge 7 Remove Isolation sheet Remove the 3 screws fixing the isolation sheet and then remove the Isolation sheet Isolation sheet 8 Remov e 4 way valve assy Discharge the refrigerant completely unsolder the pipelines connecting the compressor and the condenser assy and then remove the 4 way valve assy 4 way valve assy 6WHSV 3URFHGXUH ...

Страница 96: ...e the screws connecting the support condenser and condenser assy and then remove the support condenser 9 Remov e compressor compressor 10 Remove condenser sub assy 1 support capillary sub assy 2 Remove the chassis sub assy and condenser sub assy condenser sub assy chassis sub assy 6WHSV 3URFHGXUH ...

Страница 97: ...6HUYLFH 0DQXDO 2 Dissemble the chassis sub assy and condenser sub assy condenser sub assy chassis sub assy 6WHSV 3URFHGXUH ...

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Страница 103: ...PARTS GUIDE MATRIX SERIE ASH 09AIM PT ASH 13AIM PT ...

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Страница 105: ...ASH 09AIA INDOOR ...

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Страница 107: ...ASH 09AIA OUTDOOR ...

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Страница 109: ...ASH 13AIA INDOOR ...

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Страница 111: ...ASH 13AIA OUTDOOR ...

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Страница 113: ...ASH 18AIA INDOOR ...

Страница 114: ...ge Hose 05230014 1 21 Motor Press Plate 26112360 1 22 Electric Box Assy 10000201564 1 23 Detecting Plate CS532K 30070049 1 24 Main Board M804F2PJ 30138000653 1 25 Jumper 4202021918 1 26 Shield Cover of Electric Box Sub assy 01592131 1 27 Mouseproof Board 26112358 1 28 Display Board D8583S 30568247 1 29 Air Louver Middle 1051291701 1 30 Helicoid Tongue sub assy 2611236602 1 31 Air Louver 1051229202...

Страница 115: ...ASH 18AIA OUTDOOR ...

Страница 116: ...ig Handle none 0 15 Magnet Coil 4304000415 1 16 Temperature Sensor 20KT 15KS 50KT JST XARP 06V 1200 800 600mm 3900030901 1 17 Condenser Assy 0110573501 1 18 Reactor 3 5mH 16A 43130186 1 19 Coping 01255005P 1 20 Supporting Board Condenser 01795010 1 21 Motor Support Sub Assy 01705036 1 22 Left Side Plate 01305093P 1 23 Left Handle none 0 24 Fan Motor LW60M ZL 1501506402 1 25 Clapboard Sub Assy 0123...

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