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Champion Series

9/2003

7

TP 300-3883-02-CH-SN

Torque Mower Blades

1. Check that blades are installed with the tabs pointing

up toward deck as shown in Figure 8.  Secure with a
capscrew, spring washer and spline/hex washer (be
certain the spline/hex washer is aligned with the
shaft).  Use a wooden block to prevent blade rotation
and torque capscrews to 45-55 ft.lbs. (61-75 N.m.).

WARNING

For your personal safety, blade mounting
capscrews must each be installed with a hex
washer and spring washer, then securely
tightened. Torque blade mounting capscrew to 
45 - 55 ft. lbs. (61 - 75 N.m.)

A

D

C

B

Figure 8.  Blade Installation
A. 4x4 Wood Block
B. Hex Washer
C. Spring Washer
D. Blade Capscrew

Generally, all moving metal parts should be oiled where
contact is made with other parts.  Keep oil and grease off
belts and pulleys.  Remember to wipe fittings and sur-
faces clean both before and after lubrication.

Use grease fittings when present. Disassemble parts to
apply grease to moving parts when grease fittings are
not installed.  Not all greases are compatible.  Use auto-
motive-type lithium grease.  

Lubrication

Lubricate the unit at the following lubrication points as
well as those shown in Figure 9.

Grease:

• front caster wheel axles
• deck lift linkage (roller straps)
• mower deck idler arm
• Oscillating front axle
• Front caster supports
• mower deck arbors

Figure 9. Lubrication

Lube Idler
Arm Pivot

Access hole in
front deck
mount to
grease front
axle

Oil:

• control handle pivots
• discharge chute hinge 

Содержание Snapper 5091000

Страница 1: ...the information necessary to fully assemble test and prepare the units described above for delivery to your customers Additional information concerning functional tests general adjustment procedures and the location of normal lubrication points are included in these instructions The safety warnings provided in this guide and in the operator s manual included with the unit contain important informa...

Страница 2: ...urn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The unit could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Do not try to stabilize the unit by putting your foot on the ground Do not use grass catcher on st...

Страница 3: ... switch Install ground speed control levers 6 Check Fluid Levels Fill check Engine oil level Check transmission fluid level Reduce check tire pressures Front tires 40 psi rear tires 15 psi 7 Mower Assembly Torque mower blade bolts 7 Lubrication Lubricate all grease oil points 8 SAFETY CHECKS Check for LOOSE HARDWARE Check all OPERATOR CONTROLS Test PARKING BRAKE Perform MOWER BLADE STOPPING CHECK ...

Страница 4: ...is document Charge the battery until fully charged until the specific gravity of the electrolyte is 1 250 or higher and the electrolyte temperature is at least 60 F Do not charge at a rate higher than 10 amps WARNING BATTERY SAFETY RULES Battery acid causes severe burns Avoid contact with skin Wear eye protection while handling the battery To avoid an explosion keep flames and sparks away from bat...

Страница 5: ...E Knob Washer and Internal External Lockwasher A B C D E F Figure 4 Install Control Levers A 5 16 18 x 1 Capscrews B 5 16 Lockwashers C 5 16 Washers D Right Upper Control Arm E Lower Control Arms F Left Upper Control Arm Install Ground Speed Control Levers 1 Mount the left upper control arm F Figure 4 and right upper control arm D to the lower control arms E using four 5 16 18 x 1 capscrews lockwa...

Страница 6: ...Loosen the locking capscrew E Figure 5 securing the lock ing tab D slide the lock tab back and remove the cap B 3 Add either Mobil 1 15W 50 synthetic oil or Castrol Syntec 5W 50 oil DO NOT use conventional oils 4 Reinstall the reservoir cap move the locking tab between two notches and tighten the locking cap screw The locking tab is installed as a reminder to the customer to not put fuel in this r...

Страница 7: ...sher C Spring Washer D Blade Capscrew Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Remember to wipe fittings and sur faces clean both before and after lubrication Use grease fittings when present Disassemble parts to apply grease to moving parts when grease fittings are not installed Not all greases are compatible...

Страница 8: ...tch switch and wait several seconds Disengage electric clutch switch and check the time it takes for the mower drive belt to stop If the mower drive belt does not stop within five seconds adjust the PTO clutch according to the instructions in the Electric Clutch Adjustment sec tion Seat Switch Connection Check that the seat switch wire harness D Figure 2 is connected to the seat switch Burnish PTO...

Страница 9: ...rking brake is not engaged OR Motion control handles are not in their NEUTRAL positions TEST 2 ENGINE SHOULD CRANK IF PTO switch is NOT engaged AND Parking brake is engaged AND Motion control handles are locked in their NEU TRAL positions TEST 3 ENGINE SHOULD SHUT OFF IF Operator rises off seat with PTO engaged OR Operator rises off seat with parking brake disen gaged OR Operator moves motion cont...

Страница 10: ...o readjust the handle alignment as described above Speed Balancing Adjustment If the rider veers to the right or left when the ground speed control levers are in the maximum forward or reverse position the top speed of each of these levers can be balanced by turning the adjustment bolt s A Figure 12 Only adjust the speed of the wheel that is traveling faster TO REDUCE THE SPEED OF THE FASTER WHEEL...

Страница 11: ...tment is required stop the engine before adjusting the linkage 1 Determine which wheel is creeping The left side hydro pump and control linkage control the left wheel the right linkage controls the right wheel 2 Disengage the PTO engage the parking brake turn the engine off remove the key and wait for all mov ing parts to stop 3 Check the control rod spring A length The com pressed spring length s...

Страница 12: ... the correct position A C B INCREASE DECREASE Figure 15 Front Suspension Adjustment A Pre Load Adjustment Collar Front Suspension Adjustment Select Models The shock assembly can be adjusted to vary the amount of pre load applied to the springs This allows the opera tor to customize the ride according to operator s weight and operating conditions LESS PRE LOAD Light operator weight Softer more cush...

Страница 13: ...adjustment nuts B Figure 16 until the rotor face and armature face just contacts the gauge 5 Check the windows for an equal amount of tension when the gauge is inserted and removed and make any necessary adjustments by tightening or loosen ing the adjustment nuts NOTE The actual air gap between the rotor and arma ture may vary even after performing the adjustment pro cedure This is due to dimensio...

Страница 14: ...round to rear tips of left hand and right hand blades Figures 19 21 The front tip of the center blade should be 1 4 6mm higher than rear tips of left hand and right hand blades If not proceed with steps 8 11 8 Check the length of the hanging rods the rear D Figure 20 should be 15 38 1cm and is not adjust ed The front rods E should be initially adjusted to 14 3 4 37 5cm To adjust the pitch of the m...

Страница 15: ...al setting of the bracket is shown in Figure 22 1 Place the mower cutting height control in the 4 1 2 position C Figure 20 2 Measure the extended length of the belt tensioning spring B Figure 22 The spring length from inside end of the hook to inside end of hook should be greater than 7 17 8 cm If not adjust the bracket accordingly Figure 22 Mower Drive Belt Tension Adjustment A Idler Bracket B Te...

Страница 16: ...s contact then tighten 3 4 of a turn more 5 Run the unit for several minutes and check the trans mission oil level D IMPORTANT NOTE Use caution after changing the fil ter air in the hydraulic system may affect the responsive ness of the control levers Repeat step 5 until the air is out of the system Do not allow dirt water or other debris to enter the expansion chamber or transmission Even a small...

Страница 17: ...ut to completely release the tension 4 Remove the old belt and replace it with the new one Make sure the V side of the belt runs in the grooves of the crankshaft pulley and pump pulleys B C 5 Reinstall the anchor hook H into the anchor tab and loosely fasten the nut Adjust the spring until a mea surement of 7 3 4 19 7cm is achieved from the out side of the spring hooks Tighten nut 6 Reinstall the ...

Страница 18: ... and install the new one as shown in Figure 26 Note that the back of the drive belt must ride against the back side idler pulleys B Use the belt tension lever D to release tension on the idler pulley for installation To avoid damaging belts DO NOT PRY BELTS OVER PULLEYS Figure 26 Mower Belt Routing A Arbor Pulleys B Back Side Idler Pulleys C PTO Pulley D Belt Tension Release Lever A A A C D B Figu...

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