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7 Electrical System Service
Battery Tests
C. Battery Tests
GENERAL
If the battery is producing 12 volts and the battery cables
have continuity, the rest of the cranking system can be
systematically tested. However, a full test of the battery
includes cleaning, testing battery charge (hydrometer
test) and testing its ability to deliver current (heavy load
test).
NOTE: Before testing, check the battery for any damage
such as a loose post or cracks. Damaged batteries must
be replaced.
HYDROMETER TEST
1. Remove the vent cap (A, Figure 10). Check each cell
using a hydrometer. Replace the cap when finished.
All cells should have a specific gravity of 1.27 or higher.
If the cells vary by more than . 050 points, charge the
battery and recheck.
If one or more cells reads below 1.265 charge at 5 Amps
checking hourly. If the low cell or cells do not improve
within 3 hours of charging, replace the battery.
CHECK ELECTROLYTE LEVEL
1. Remove the battery vent cap (A, Figure 10) and
make sure the breather holes are open.
2. Check that fluid is even with the bottom of the split
rings (B, Figure 10). If not, fill with distilled water.
Replace vent cap when done.
TEST BATTERY VOLTAGE
1. Test the battery voltage: set VOM to VDC.
2. Place one test probe of the VOM on the battery’s
positive post and one probe on the negative post
(see Figure 11). Note and record the battery voltage
as it will be referenced in later tests.
HEAVY LOAD TEST
1. Follow the load tester manufacturer's instructions;
connect the battery tester to the battery.
2. Discharge the battery under a fixed load at three
times the ampere-hour rating for approximately 15
seconds, then read the terminal voltage.
CLEAN BATTERY
1. Disconnect the battery cables. See DISCONNECT-
ING THE BATTERY CABLES, Section 6.
2. Remove the battery from the battery compartment.
3. Remove dirt and corrosion with a solution of 1 part
baking soda and 7 parts water.
4. Clean the posts with a wire brush until the metal is
shiny.
5. Reinstall battery and coat the terminals with petrole-
um jelly to prevent corrosion.
Figure 11. Check Battery Voltage
Figure 10. Check Battery Electrolyte
A. Battery Cap
B. Split-Ring
A
B
WARNING
Be careful when handling the battery. Avoid
spilling electrolyte. Keep flames and sparks away
from the battery.
When removing or installing battery cables,
disconnect the negative cable FIRST and reconnect
it LAST. If not done in this order, the positive
terminal can be shorted to the frame by a tool.
Содержание AGCO Allis 500 Series
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