
Revision 1. 6
iii
Table of Contents
0. Using this Manual
1. General
1.1
Specifications
1.2
Materials and Tools
1.3
Fiber Composite Basics
1.4
Safety
2. Wings
2.1
Flaps
2.1.1
Installing the Hinge Pin for the Flap and the Aileron
2.1.2
Installing the Connecting Pins
2.1.3
Installing the Counterweight
2.1.4
Laminating the Seams and Ribs
2.2
Ailerons
2.2.1
Installing the Hinge Pins
2.2.2
Installing the Aileron Horns with Self-Aligning Bearings
2.2.3
Installing the Counterweights
2.2.4
Laminating the Seams and Ribs
2.3
Wings
2.3.1
Installing the Outboard Self-Aligning Bearing for the Aileron
2.3.2
Installing the Mounting Bearing for the Flap
2.3.3
Installing the Root Rib
2.3.4
Cutting the Holes for the Counterweights
2.3.5
Cutting the Wheel Well
2.3.6
Installing the Fuel Tanks
2.3.7
Installing the Aileron Drive
2.3.8
Installing the Flap and the Aileron
2.3.9
Installing the Bearing Sleeve for the Front Wing Torsion Pin
2.3.10 Laminating the Seams and Ribs
2.3.11 Installing the Pitot Tube (for Airspeed Indicator)
2.3.12 Installing the Position Lights (Optional)
3. Fuselage
3.1
Reinforcing the safety cell around the lap safety belt