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8

PNEUMATIC INFORMATION, Continued

Several drops of lubricator oil added to the inlet of the air motor or into the air line each day will
help insure good operation.  A noticeable reduction of air motor performance can usually be
corrected by squirting a few drops of oil into the air line.

STRAP TENSION

Strap tension is controlled by turning the adjustment
screw (Key 98) as shown by arrow, in 1/4 increment
turns counter-clockwise to increase strap tension and
clockwise to reduce strap tension. 

NOTE: Operating air pressure must be set between 85
and 90 psi (5.7-6.2 Bar). With accurately controlled air
pressure the tension will be uniform on all straps,
provided the operator allows the air motor to stall.

Strap breakage hazard. 

Strap can break if inlet air pressure to tool exceeds 90 psig (6.2 bar). 

Strap breakage can result in severe personal injury. 

Maximum operating air pressure is 90 psig (6.2 bar).

AIR CONSUMPTION

Air consumption in cubic feet per minute (cfm) for the VT can be calculated as follows: cfm = (a) x
(b) x (0.40)

a = Number of straps applied per minute.
b = Number of seconds motor is on per strap during tensioning, from start to deceleration 

to stall including stall time while making joint.

0.40 = VT efficiency ratio.

Example Calculation: Peak strapping load is 4 straps/min. so a = 4

Air motor is on 5 seconds/strap, so b = 5 
VT efficiency ratio is 0.40

(a)x(b)x(0.40) 

 4x5x0.40=8 cubic ft/min.

4x5x0.67=13.4 cubic meters/hr. (13.4M

3

/hr.)

Air pressure is assumed to be 90 psig (6.2 Bar) with recommended size and length of air hose.
Volume of air is at room temperature and sea level pressure, or so-called "free air" conditions. For
more detailed information about air supply systems refer to Signode manual.

Содержание TENSION-WELD VT-19HD

Страница 1: ...VT 19 25 HD TENSION WELD STRAPPING TOOL...

Страница 2: ...during tensioning and sealing can result in severe personal injury from flying strap or tool When tensioning or sealing position yourself to one side of the strap and keep all bystanders away Using st...

Страница 3: ...repairs or cleaning of the tool disconnect air supply This tool is a Tension Weld type sealer A properly made joint will appear as shown in the illustration If the joint does not appear as shown then...

Страница 4: ...Adjustments 16 Page Parts List Tool 19 Parts List Air Motors 24 Troubleshooting 27 Maintenance 31 Tool Options 32 VT 19 HD Strapping Tool Signode Part No 426160 VT 25 HD Strapping Tool Signode Part N...

Страница 5: ...5 MAJOR COMPONENTS...

Страница 6: ...y turning the adjustment screw Key 98 counter clockwise as required AIR SUPPLY INSTALLATION If compressor has a good dryer unit use black pickled pipe When a dryer unit is not installed use galvanized...

Страница 7: ...ture is removed at the water leg in the piping system or in the filter NOTE Additional information is available in the Signode publication Air Supply Manual Part No 186038 If you have any questions co...

Страница 8: ...inlet air pressure to tool exceeds 90 psig 6 2 bar Strap breakage can result in severe personal injury Maximum operating air pressure is 90 psig 6 2 bar AIR CONSUMPTION Air consumption in cubic feet p...

Страница 9: ...to a indoor located Filter Regulator Lubricator or relocate the F R L to a warmer operating area AIR PRESSURE DROP Confirm air pressure calibration by comparing it to a master gauge placed in line whe...

Страница 10: ...10 PNEUMATIC INFORMATION Continued Pneumatic Circuit Diagram...

Страница 11: ...the strap over the top and around the package place the straps together and remove any excess slack 2 Using your right hand squeeze the tension motor and stationary handle together to open the feedwhe...

Страница 12: ...strap alignment is unsatisfactory or the tool needs to be removed before sealing First move the Red tension release latch to the left to disengage the tension motor Continue to remove the tool from th...

Страница 13: ...m has completely returned to the neutral position NOTE The weld mechanism s return to the neutral position can be identified by the indicator located on the top of the tool When the indicator is in th...

Страница 14: ...sure that the tool operating instructions are being followed before applying another strap 2 Cut the strap off and apply another A good weld will show some material displacement along the edges The we...

Страница 15: ...e to produce an acceptable joint or if you have any questions as to whether your tool is producing good weld strength contact your Signode Sales Representative 5 Replace the cap over the screw WELD CO...

Страница 16: ...gripper plug at this point should fall between 008 to 016 20mm to 40mm 3 If the feedwheel needs to be adjusted use a 3mm hex wrench to turn the adjustment screw which can be accessed through the bott...

Страница 17: ...er blade to the new cutting edge and reinstall the mounting screws NOTE If both cutting edges are worn replace the cutter blade at this point 4 Reinstall the cutter group of parts back into the tool B...

Страница 18: ...rder together as Signode Part Number 425631 Spring Seat Assembly 4 Key numbers 41 Roller Clutch and 42 Clutch Sleeve can be order together as Signode Part Number 425632 Clutch Sleeve Assembly 5 Instal...

Страница 19: ...entified by an incomplete area of weld 8 Incomplete or no weld 9 Strap is over welded 10 Motor shut off is sluggish 11 Strap weld time is erratic 12 Weld time is too long CUT OFF ACTION 13 The cut off...

Страница 20: ...ct vibrator eccentric for wear or damage Replace as required 4 Carefully remove the air motor from the tool and disassemble it If these parts are only dirty clean thoroughly oil and reassemble If they...

Страница 21: ...or no weld CAUSE REMEDY 1 Improperly set weld time adjustment 2 Worn teeth on upper or lower weld pads 3 Insufficient air supply pressure 4 Worn o ring on main piston 1 Adjust weld time as required p...

Страница 22: ...REMEDY Too much oil in the air supply system of the tool Purge the tool of all excess oil 13 CONDITION The cut off has become difficult CAUSE REMEDY 1 Strap residue jamming cutter mechanism 2 Cutter...

Страница 23: ...lubricate the welding mechanism GEAR HOUSING Periodically check the gear housing portion of the tool 1 Remove the end cap from the front of the gear housing by removing the set screw and pulling the e...

Страница 24: ...32...

Страница 25: ...of the tool over the container to be strapped and the proper placement of a strapping dispenser to provide a continuous easy supply of strapping for the application The VT can be suspended in various...

Страница 26: ...e VT tool from its side to allow for easier horizontal strapping applications as well as top and side sealing applications The hanger replaces the standard VT tool hanger NOTE Hanger is supplied with...

Страница 27: ...ned in EC Directive 89 392 EEC Machine Supplier Signode Division of ITW Ltd Queensway Fforestfach Swansea SA5 4ED Machine Description VT Series Machine Type Pneumatic Combination Hand Strapping tool P...

Страница 28: ...the tool is in Signode s possession for warranty repairs This warranty is void as to any tool which has been I subjected to mis use misapplication accident damage or repaired with other than genuine...

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